Audi Vehicle Models Audi S8 1996-2011 Torque Specifications
Complete Audi Vehicle Models Audi S8 1996-2011 torque specifications guide. Includes factory-specified torque values, torque sequences, and technical specifications for all components including body, brakes, drivetrain, electrical, emissions sensors, fuel, exhaust, HVAC, and suspension. Essential information for proper assembly and maintenance.
Important Information
Safety guidelines and reference information for proper torque application
Safety First
- Always verify torque specifications with your vehicle's factory service manual
- Use properly calibrated torque wrenches
- Replace all torque-to-yield (TTY) bolts - they are single-use only
- When in doubt, consult a professional mechanic
Quick Reference Guide
Quick Reference Guide
Common Torque Patterns
Star Pattern
Used for wheels and other circular bolt patterns
Cross Pattern
Used for gaskets and cover plates
Sequential Pattern
Used for head bolts and other critical components
Common Mistakes to Avoid
Common Mistakes to Avoid
Over-tightening
Exceeding the specified torque value can stretch or break fasteners, damage threads, or crack components.
Always use a calibrated torque wrench and follow specifications exactly.
Incorrect Torque Sequence
Tightening bolts in the wrong order can cause uneven pressure distribution and potential leaks or damage.
Follow the manufacturer's specified torque sequence pattern.
Dirty Threads
Dirt, rust, or old thread locker can affect torque readings and proper fastener tension.
Clean and inspect all threads before assembly. Use new thread locker if specified.
Reusing TTY Bolts
Torque-to-yield bolts are designed to stretch and must not be reused.
Always replace TTY bolts with new ones. They are single-use only.
Dry vs. Lubricated
Not accounting for whether torque specs are for dry or lubricated fasteners can lead to incorrect tension.
Check if specs are for dry or lubricated threads. Use specified lubricant when required.
Recommended Tools
Recommended Tools
Torque Wrench (1/4" Drive)
Torque Wrench (3/8" Drive)
Torque Wrench (1/2" Drive)
Angle Gauge
Torque Wrench Care
- Calibrate annually or after 5,000 clicks
- Store at lowest setting
- Keep clean and lubricated
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Torque Calculator
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4.2l Engine
Torque specifications for 4.2L Engine
4.2l Engine
Torque specifications for 4.2L Engine
Engine Internals
1 Cylinder Head Bolts
M12 x 1.5 (Estimated)
Cylinder Head Bolts
M12 x 1.5 (Estimated) 2 Camshaft Bearing Cap Bolts
M6 x 1.0 (Estimated)
Camshaft Bearing Cap Bolts
M6 x 1.0 (Estimated) 3 Connecting Rod Cap Bolts
M10 x 1.5 (Estimated)
Connecting Rod Cap Bolts
M10 x 1.5 (Estimated) 4 Main Bearing Cap Bolts
M12 x 1.75 (Estimated)
Main Bearing Cap Bolts
M12 x 1.75 (Estimated) 5 Oil Pan Bolts
M6 x 1.0 (Estimated)
Oil Pan Bolts
M6 x 1.0 (Estimated) 6 Oil Pump Bolts
M6 x 1.0 (Estimated)
Oil Pump Bolts
M6 x 1.0 (Estimated)Engine External
1 Intake Manifold Bolts
M6 x 1.0 (Estimated)
Intake Manifold Bolts
M6 x 1.0 (Estimated) 2 Exhaust Manifold Bolts
M8 x 1.25 (Estimated)
Exhaust Manifold Bolts
M8 x 1.25 (Estimated) 3 Valve Cover Bolts
M6 x 1.0 (Estimated)
Valve Cover Bolts
M6 x 1.0 (Estimated) 4 Thermostat Housing Bolts
M6 x 1.0 (Estimated)
Thermostat Housing Bolts
M6 x 1.0 (Estimated) 5 Water Pump Bolts
M6 x 1.0 (Estimated)
Water Pump Bolts
M6 x 1.0 (Estimated) 6 Crankshaft Pulley Bolt (Center)
M18 x 2.0 (Estimated)
Crankshaft Pulley Bolt (Center)
M18 x 2.0 (Estimated) 7 Camshaft Sprocket Bolt
M10 x 1.5 (Estimated)
Camshaft Sprocket Bolt
M10 x 1.5 (Estimated) 8 Flywheel/Flexplate Bolts
M10 x 1.5 (Estimated)
Flywheel/Flexplate Bolts
M10 x 1.5 (Estimated) 9 Starter Motor Bolts
M10 x 1.5 (Estimated)
Starter Motor Bolts
M10 x 1.5 (Estimated) 10 Alternator Mounting Bolts
M8 x 1.25 (Estimated)
Alternator Mounting Bolts
M8 x 1.25 (Estimated) 11 A/C Compressor Mounting Bolts
M8 x 1.25 (Estimated)
A/C Compressor Mounting Bolts
M8 x 1.25 (Estimated) 12 Power Steering Pump Mounting Bolts
M8 x 1.25 (Estimated)
Power Steering Pump Mounting Bolts
M8 x 1.25 (Estimated) 5.2l Engine
Torque specifications for 5.2L Engine
5.2l Engine
Torque specifications for 5.2L Engine
Cylinder Head
1 Cylinder Head Bolt (Long)
M12 x 1.5 (estimated)
Cylinder Head Bolt (Long)
M12 x 1.5 (estimated) 2 Cylinder Head Bolt (Short)
M12 x 1.5 (estimated)
Cylinder Head Bolt (Short)
M12 x 1.5 (estimated) 3 Camshaft Bearing Cap Bolts
M6 x 1.0 (estimated)
Camshaft Bearing Cap Bolts
M6 x 1.0 (estimated) 4 Valve Cover Bolts
M6 x 1.0 (estimated)
Valve Cover Bolts
M6 x 1.0 (estimated)Engine Block
1 Main Bearing Cap Bolts
M12 x 1.5 (estimated)
Main Bearing Cap Bolts
M12 x 1.5 (estimated) 2 Connecting Rod Cap Bolts
M9 x 1.25 (estimated)
Connecting Rod Cap Bolts
M9 x 1.25 (estimated) 3 Oil Pan Bolts
M6 x 1.0 (estimated)
Oil Pan Bolts
M6 x 1.0 (estimated) 4 Oil Drain Plug
M14 x 1.5
Oil Drain Plug
M14 x 1.5Intake Exhaust
1 Intake Manifold Bolts
M8 x 1.25 (estimated)
Intake Manifold Bolts
M8 x 1.25 (estimated) 2 Exhaust Manifold Bolts/Nuts
M8 x 1.25 (estimated)
Exhaust Manifold Bolts/Nuts
M8 x 1.25 (estimated) 3 Exhaust Downpipe Flange Bolts/Nuts
M10 x 1.5 (estimated)
Exhaust Downpipe Flange Bolts/Nuts
M10 x 1.5 (estimated)Front End Accessory Drive
1 Crankshaft Pulley Bolt
M18 x 2.0 (estimated)
Crankshaft Pulley Bolt
M18 x 2.0 (estimated) 2 Accessory Drive Belt Tensioner Bolts
M8 x 1.25 (estimated)
Accessory Drive Belt Tensioner Bolts
M8 x 1.25 (estimated) 3 Alternator Bolts
M8 x 1.25 (estimated)
Alternator Bolts
M8 x 1.25 (estimated) 4 Power Steering Pump Bolts
M8 x 1.25 (estimated)
Power Steering Pump Bolts
M8 x 1.25 (estimated)Other Fasteners
1 Engine Mount Bolts
M12 x 1.5 (estimated)
Engine Mount Bolts
M12 x 1.5 (estimated) 2 Flywheel Bolts
M10 x 1.5 (estimated)
Flywheel Bolts
M10 x 1.5 (estimated) 3 Transmission Bellhousing Bolts (Engine Side)
M12 x 1.5 (estimated)
Transmission Bellhousing Bolts (Engine Side)
M12 x 1.5 (estimated) 4 Thermostat Housing Bolts
M6 x 1.0 (estimated)
Thermostat Housing Bolts
M6 x 1.0 (estimated) 6.3l Engine
Torque specifications for 6.3L Engine
6.3l Engine
Torque specifications for 6.3L Engine
Cylinder Head
1 Cylinder Head Bolts
M12 x 1.5
Cylinder Head Bolts
M12 x 1.5Intake System
1 Intake Manifold Bolts
M6 x 1.0
Intake Manifold Bolts
M6 x 1.0 2 Intake Manifold Bolts
M8 x 1.25
Intake Manifold Bolts
M8 x 1.25Exhaust System
1 Exhaust Manifold Bolts
M8 x 1.25
Exhaust Manifold Bolts
M8 x 1.25 2 Exhaust Manifold Bolts
M10 x 1.5
Exhaust Manifold Bolts
M10 x 1.5Engine Internals
1 Connecting Rod Bolts
M9 x 1.25
Connecting Rod Bolts
M9 x 1.25 2 Main Bearing Cap Bolts
M12 x 1.75
Main Bearing Cap Bolts
M12 x 1.75 3 Flywheel/Flexplate Bolts
M12 x 1.75
Flywheel/Flexplate Bolts
M12 x 1.75Lubrication System
1 Oil Pan Bolts
M6 x 1.0
Oil Pan Bolts
M6 x 1.0 2 Oil Pan Bolts
M8 x 1.25
Oil Pan Bolts
M8 x 1.25 3 Oil Pump Bolts
M6 x 1.0
Oil Pump Bolts
M6 x 1.0 4 Oil Pump Bolts
M8 x 1.25
Oil Pump Bolts
M8 x 1.25Valvetrain
1 Camshaft Bearing Cap Bolts
M6 x 1.0
Camshaft Bearing Cap Bolts
M6 x 1.0 2 Camshaft Bearing Cap Bolts
M7 x 1.0
Camshaft Bearing Cap Bolts
M7 x 1.0 3 Valve Cover Bolts
M6 x 1.0
Valve Cover Bolts
M6 x 1.0Cooling System
1 Water Pump Bolts
M6 x 1.0
Water Pump Bolts
M6 x 1.0 2 Water Pump Bolts
M8 x 1.25
Water Pump Bolts
M8 x 1.25 3 Thermostat Housing Bolts
M6 x 1.0
Thermostat Housing Bolts
M6 x 1.0 4 Thermostat Housing Bolts
M8 x 1.25
Thermostat Housing Bolts
M8 x 1.25Timing System
1 Timing Chain Tensioner Bolts
M6 x 1.0
Timing Chain Tensioner Bolts
M6 x 1.0 2 Timing Chain Tensioner Bolts
M8 x 1.25
Timing Chain Tensioner Bolts
M8 x 1.25 3 Crankshaft Pulley Bolt
M16 x 2.0
Crankshaft Pulley Bolt
M16 x 2.0 Al450 Transmission
Torque specifications for Al450 Transmission
Al450 Transmission
Torque specifications for Al450 Transmission
Transmission Housing
1 Transmission Case Bolts
M8 x 1.25
Transmission Case Bolts
M8 x 1.25Valve Body
1 Valve Body Mounting Bolts
M6 x 1.0
Valve Body Mounting Bolts
M6 x 1.0 2 Mechatronic Unit Mounting Bolts
M6 x 1.0
Mechatronic Unit Mounting Bolts
M6 x 1.0Oil Pan
1 Oil Pan Bolts
M6 x 1.0
Oil Pan Bolts
M6 x 1.0Transmission Mounts
1 Transmission Mount Bolts (Transmission to Crossmember)
M12 x 1.75
Transmission Mount Bolts (Transmission to Crossmember)
M12 x 1.75 2 Transmission Mount Bolts (Transmission to Mount Bracket)
M10 x 1.5
Transmission Mount Bolts (Transmission to Mount Bracket)
M10 x 1.5Torque Converter
1 Torque Converter Bolts (Flexplate/Drive Plate Bolts)
M10 x 1.0
Torque Converter Bolts (Flexplate/Drive Plate Bolts)
M10 x 1.0Oil Pump
1 Oil Pump Bolts
M6 x 1.0
Oil Pump Bolts
M6 x 1.0Speed Sensors
1 Speed Sensor Mounting Bolts (Internal)
M5 x 0.8
Speed Sensor Mounting Bolts (Internal)
M5 x 0.8Output Shaft
1 Output Shaft Flange Bolts
M10 x 1.5
Output Shaft Flange Bolts
M10 x 1.5Cooler Lines
1 Transmission Cooler Line Fittings (Bolted)
M14 x 1.5
Transmission Cooler Line Fittings (Bolted)
M14 x 1.5 Body
Torque specifications for Body
Body
Torque specifications for Body
Front End
1 Headlight Mounting Bolts
M6 x 1.0
Headlight Mounting Bolts
M6 x 1.0 2 Grille Mounting Bolts
M5 x 0.8
Grille Mounting Bolts
M5 x 0.8 3 Bumper Cover Mounting Bolts
M8 x 1.25
Bumper Cover Mounting Bolts
M8 x 1.25 4 Fender Mounting Bolts
M6 x 1.0
Fender Mounting Bolts
M6 x 1.0 5 Hood Hinge Bolts
M8 x 1.25
Hood Hinge Bolts
M8 x 1.25 6 Hood Latch Mounting Bolts
M6 x 1.0
Hood Latch Mounting Bolts
M6 x 1.0Doors
1 Door Hinge Mounting Bolts
M8 x 1.25
Door Hinge Mounting Bolts
M8 x 1.25 2 Door Latch Mechanism Bolts
M6 x 1.0
Door Latch Mechanism Bolts
M6 x 1.0 3 Door Handle Mounting Bolts
M5 x 0.8
Door Handle Mounting Bolts
M5 x 0.8 4 Door Window Regulator Bolts
M6 x 1.0
Door Window Regulator Bolts
M6 x 1.0 5 Door Window Glass Retaining Bolts
M6 x 1.0
Door Window Glass Retaining Bolts
M6 x 1.0Rear End
1 Tail Light Mounting Bolts
M5 x 0.8
Tail Light Mounting Bolts
M5 x 0.8 2 Bumper Cover Mounting Bolts
M8 x 1.25
Bumper Cover Mounting Bolts
M8 x 1.25 3 Trunk Lid/Hatch Hinge Bolts
M8 x 1.25
Trunk Lid/Hatch Hinge Bolts
M8 x 1.25 4 Trunk/Hatch Latch Mounting Bolts
M6 x 1.0
Trunk/Hatch Latch Mounting Bolts
M6 x 1.0Interior
1 Dashboard Mounting Bolts
M8 x 1.25
Dashboard Mounting Bolts
M8 x 1.25 2 Seat Mounting Bolts
M10 x 1.5
Seat Mounting Bolts
M10 x 1.5 3 Center Console Mounting Bolts
M6 x 1.0
Center Console Mounting Bolts
M6 x 1.0 4 Steering Column Mounting Bolts
M10 x 1.5
Steering Column Mounting Bolts
M10 x 1.5Body Shell
1 Front Subframe to Body Bolts
M12 x 1.75
Front Subframe to Body Bolts
M12 x 1.75 2 Rear Subframe to Body Bolts
M12 x 1.75
Rear Subframe to Body Bolts
M12 x 1.75 3 Body Panel Fasteners (General M6 and below)
M6 x 1.0
Body Panel Fasteners (General M6 and below)
M6 x 1.0 4 Body Panel Fasteners (General M8)
M8 x 1.25
Body Panel Fasteners (General M8)
M8 x 1.25 Brakes
Torque specifications for Brakes
Brakes
Torque specifications for Brakes
Front Brakes
1 Front Caliper Mounting Bolts
M12 x 1.5
Front Caliper Mounting Bolts
M12 x 1.5 2 Front Caliper Guide Pin Bolts
M8
Front Caliper Guide Pin Bolts
M8 3 Brake Disc/Rotor Retaining Screw
M6
Brake Disc/Rotor Retaining Screw
M6 4 Brake Pad Wear Sensor Screw
M4
Brake Pad Wear Sensor Screw
M4 5 Brake Hose Banjo Bolt to Caliper
M10 x 1.0
Brake Hose Banjo Bolt to Caliper
M10 x 1.0 6 Brake Hose Bracket to Strut/Hub
M6 or M8
Brake Hose Bracket to Strut/Hub
M6 or M8Rear Brakes
1 Rear Caliper Mounting Bolts
M10 x 1.5 or M12 x 1.5
Rear Caliper Mounting Bolts
M10 x 1.5 or M12 x 1.5 2 Rear Caliper Guide Pin Bolts
M8
Rear Caliper Guide Pin Bolts
M8 3 Rear Brake Disc/Rotor Retaining Screw
M6
Rear Brake Disc/Rotor Retaining Screw
M6 4 Parking Brake Cable Bracket Bolt to Caliper
M6 or M8
Parking Brake Cable Bracket Bolt to Caliper
M6 or M8 5 Brake Hose Banjo Bolt to Caliper
M10 x 1.0
Brake Hose Banjo Bolt to Caliper
M10 x 1.0 6 Brake Hose Bracket to Trailing Arm/Hub
M6 or M8
Brake Hose Bracket to Trailing Arm/Hub
M6 or M8 7 Parking Brake Actuator Motor Bolts
M6
Parking Brake Actuator Motor Bolts
M6 Drivetrain
Torque specifications for Drivetrain
Drivetrain
Torque specifications for Drivetrain
Engine To Transmission
1 Transmission to Engine Bolts
M10 x 1.5
Transmission to Engine Bolts
M10 x 1.5Transmission Mounting
1 Transmission Mount Bolts
M10 x 1.5
Transmission Mount Bolts
M10 x 1.5Driveshaft Connections
1 Drive Shaft Bolts
M10 x 1.5
Drive Shaft Bolts
M10 x 1.5Differential Housing
1 Differential Housing Bolts
M10 x 1.5
Differential Housing Bolts
M10 x 1.5Differential Mounting
1 Differential Mount Bolts (Front/Rear)
M12 x 1.75
Differential Mount Bolts (Front/Rear)
M12 x 1.75Rear Axle Shaft
1 Rear Axle Shaft to Wheel Hub Bolts
M12 x 1.5
Rear Axle Shaft to Wheel Hub Bolts
M12 x 1.5Cv Joints
1 CV Joint Bolts (Inner/Outer)
M8 x 1.25
CV Joint Bolts (Inner/Outer)
M8 x 1.25Rear Subframe
1 Rear Subframe Mounting Bolts
M14 x 2.0
Rear Subframe Mounting Bolts
M14 x 2.0Front Axle Shaft
1 Front Axle Shaft Nut
M24 x 1.5
Front Axle Shaft Nut
M24 x 1.5Differential Plugs
1 Rear Differential Fill Plug
20-25mm thread (estimated)
Rear Differential Fill Plug
20-25mm thread (estimated) 2 Rear Differential Drain Plug
20-25mm thread (estimated)
Rear Differential Drain Plug
20-25mm thread (estimated) 3 Front Differential Fill Plug
20-25mm thread (estimated)
Front Differential Fill Plug
20-25mm thread (estimated) 4 Front Differential Drain Plug
20-25mm thread (estimated)
Front Differential Drain Plug
20-25mm thread (estimated) Electrical
Torque specifications for Electrical
Electrical
Torque specifications for Electrical
Battery System
1 Battery Terminal Clamp Bolts (Positive & Negative)
M6
Battery Terminal Clamp Bolts (Positive & Negative)
M6 2 Battery Hold-Down Bolt
M8 x 1.25
Battery Hold-Down Bolt
M8 x 1.25 3 Starter Motor Mounting Bolts
M10 x 1.5
Starter Motor Mounting Bolts
M10 x 1.5 4 Starter Power Wire Terminal Nut/Bolt
M8
Starter Power Wire Terminal Nut/Bolt
M8Charging System
1 Alternator Mounting Bolts
M10 x 1.5
Alternator Mounting Bolts
M10 x 1.5 2 Alternator Power Wire Terminal Nut/Bolt (B+)
M8
Alternator Power Wire Terminal Nut/Bolt (B+)
M8Grounding System
1 Ground Strap Bolts to Chassis (M6)
M6
Ground Strap Bolts to Chassis (M6)
M6 2 Ground Strap Bolts to Chassis (M8)
M8
Ground Strap Bolts to Chassis (M8)
M8Control Units
1 Engine Control Unit (ECU) Mounting Bolts
M6
Engine Control Unit (ECU) Mounting Bolts
M6 2 Transmission Control Unit (TCU) Mounting Bolts
M6
Transmission Control Unit (TCU) Mounting Bolts
M6 3 ABS Control Unit Mounting Bolts
M6
ABS Control Unit Mounting Bolts
M6Lighting System
1 Headlight Mounting Bolts
M6
Headlight Mounting Bolts
M6 2 Tail Light Mounting Bolts
M6
Tail Light Mounting Bolts
M6Electrical Distribution
1 Fuse Box Mounting Bolts
M6
Fuse Box Mounting Bolts
M6 2 Relay Mounting Bolts/Screws
Self-tapping Screw
Relay Mounting Bolts/Screws
Self-tapping ScrewInterior Electronics
1 Instrument Cluster Mounting Screws
Self-tapping Screw
Instrument Cluster Mounting Screws
Self-tapping Screw 2 Interior Light Mounting Screws
Self-tapping Screw
Interior Light Mounting Screws
Self-tapping ScrewDoor Systems
1 Window Regulator Motor Mounting Bolts
M6
Window Regulator Motor Mounting Bolts
M6 2 Door Lock Actuator Mounting Bolts
M6
Door Lock Actuator Mounting Bolts
M6 Emissions Sensors
Torque specifications for Emissions_sensors
Emissions Sensors
Torque specifications for Emissions_sensors
Exhaust System
1 Pre-Catalyst Oxygen Sensor
M18 x 1.5
Pre-Catalyst Oxygen Sensor
M18 x 1.5 2 Post-Catalyst Oxygen Sensor
M18 x 1.5
Post-Catalyst Oxygen Sensor
M18 x 1.5 3 Exhaust Gas Temperature (EGT) Sensor
M8 x 1.25
Exhaust Gas Temperature (EGT) Sensor
M8 x 1.25Air Intake System
1 Mass Air Flow (MAF) Sensor
M5 x 0.8
Mass Air Flow (MAF) Sensor
M5 x 0.8 2 Intake Manifold Pressure (MAP) Sensor
M5 x 0.8
Intake Manifold Pressure (MAP) Sensor
M5 x 0.8Engine Management System
1 Coolant Temperature Sensor
M6 x 1.0
Coolant Temperature Sensor
M6 x 1.0 2 Crankcase Pressure Sensor
M6 x 1.0
Crankcase Pressure Sensor
M6 x 1.0Evaporative Emissions System
1 Evaporative Emission (EVAP) Purge Valve
M5 x 0.8
Evaporative Emission (EVAP) Purge Valve
M5 x 0.8 2 EVAP Canister
M8 x 1.25
EVAP Canister
M8 x 1.25 Exhaust
Torque specifications for Exhaust
Exhaust
Torque specifications for Exhaust
Exhaust Manifold
1 Exhaust Manifold to Cylinder Head Bolts
M8 x 1.25
Exhaust Manifold to Cylinder Head Bolts
M8 x 1.25 2 Exhaust Manifold to Downpipe Flange Bolts/Nuts
M10 x 1.5
Exhaust Manifold to Downpipe Flange Bolts/Nuts
M10 x 1.5Downpipe And Catalytic Converter
1 Downpipe to Catalytic Converter Flange Bolts/Nuts
M10 x 1.5
Downpipe to Catalytic Converter Flange Bolts/Nuts
M10 x 1.5 2 Catalytic Converter to Mid-pipe Flange Bolts/Nuts
M10 x 1.5
Catalytic Converter to Mid-pipe Flange Bolts/Nuts
M10 x 1.5Midpipe And Rear Section
1 Mid-pipe to Muffler/Rear Section Flange Bolts/Nuts
M10 x 1.5
Mid-pipe to Muffler/Rear Section Flange Bolts/Nuts
M10 x 1.5Mounting And Support
1 Exhaust System Mounting Bracket Bolts
M8 x 1.25
Exhaust System Mounting Bracket Bolts
M8 x 1.25 2 Exhaust Hanger Bolts (Chassis Side)
M8 x 1.25
Exhaust Hanger Bolts (Chassis Side)
M8 x 1.25Sensors And Clamps
1 O2 Sensor to Exhaust Pipe
N/A
O2 Sensor to Exhaust Pipe
N/A 2 Exhaust Clamp Bolts (Slip Joints)
M8 x 1.25
Exhaust Clamp Bolts (Slip Joints)
M8 x 1.25 Fuel
Torque specifications for Fuel
Fuel
Torque specifications for Fuel
Fuel Pump
1 Fuel Pump Assembly Mounting Bolts (In-Tank)
M8 x 1.25
Fuel Pump Assembly Mounting Bolts (In-Tank)
M8 x 1.25 2 Fuel Pump Electrical Connector Screws
M4 x 0.7
Fuel Pump Electrical Connector Screws
M4 x 0.7 3 Fuel Level Sensor Mounting Screws
M4 x 0.7
Fuel Level Sensor Mounting Screws
M4 x 0.7Fuel Filter
1 Fuel Filter Bracket Mounting Bolts
M8 x 1.25
Fuel Filter Bracket Mounting Bolts
M8 x 1.25 2 Fuel Filter Line/Fitting Connection (Hollow Bolt)
M14 x 1.5
Fuel Filter Line/Fitting Connection (Hollow Bolt)
M14 x 1.5 3 Fuel Line Clamps
N/A
Fuel Line Clamps
N/AFuel Rail
1 Fuel Injector Rail Mounting Bolts
M6 x 1.0
Fuel Injector Rail Mounting Bolts
M6 x 1.0 2 Fuel Injector Retaining Bolts/Screws
M5 x 0.8
Fuel Injector Retaining Bolts/Screws
M5 x 0.8 3 Fuel Pressure Regulator Mounting Bolts/Screws
M6 x 1.0
Fuel Pressure Regulator Mounting Bolts/Screws
M6 x 1.0Fuel Tank
1 Fuel Tank Access Panel Screws/Bolts
M6 x 1.0
Fuel Tank Access Panel Screws/Bolts
M6 x 1.0 2 Fuel Tank Filler Neck Mounting Bolts/Screws
M6 x 1.0
Fuel Tank Filler Neck Mounting Bolts/Screws
M6 x 1.0High Pressure Fuel System
1 High Pressure Fuel Pump Mounting Bolts
M8 x 1.25
High Pressure Fuel Pump Mounting Bolts
M8 x 1.25Evap System
1 Canister Mounting Bolts
M8 x 1.25
Canister Mounting Bolts
M8 x 1.25 2 EVAP System Lines/Fittings
N/A
EVAP System Lines/Fittings
N/A Hvac
Torque specifications for Hvac
Hvac
Torque specifications for Hvac
Compressor
1 Compressor Mounting Bolts
M8 x 1.25
Compressor Mounting Bolts
M8 x 1.25 2 Compressor Clutch Bolt
M6 x 1.0
Compressor Clutch Bolt
M6 x 1.0Condenser
1 Condenser Mounting Bolts
M6 x 1.0
Condenser Mounting Bolts
M6 x 1.0Receiver Drier
1 Receiver Drier Mounting Bolts
M6 x 1.0
Receiver Drier Mounting Bolts
M6 x 1.0Expansion Valve
1 Expansion Valve Mounting Bolts
M5 x 0.8
Expansion Valve Mounting Bolts
M5 x 0.8Evaporator
1 Evaporator Housing Mounting Bolts
M6 x 1.0
Evaporator Housing Mounting Bolts
M6 x 1.0Hvac Control Unit
1 HVAC Control Unit Mounting Screws
M4 x 0.7
HVAC Control Unit Mounting Screws
M4 x 0.7Temperature Sensors
1 Temperature Sensor Mounting Screws
M3 x 0.5
Temperature Sensor Mounting Screws
M3 x 0.5Blower Motor
1 Blower Motor Mounting Bolts
M6 x 1.0
Blower Motor Mounting Bolts
M6 x 1.0Actuators
1 Blend Door Actuator Mounting Screws
M4 x 0.7
Blend Door Actuator Mounting Screws
M4 x 0.7 2 Mode Door Actuator Mounting Screws
M4 x 0.7
Mode Door Actuator Mounting Screws
M4 x 0.7Refrigerant Lines
1 Refrigerant Line Connections
N/A
Refrigerant Line Connections
N/APressure Switches
1 High Pressure Switch Mounting Bolt
M6 x 1.0
High Pressure Switch Mounting Bolt
M6 x 1.0 2 Low Pressure Switch Mounting Bolt
M6 x 1.0
Low Pressure Switch Mounting Bolt
M6 x 1.0 Suspension
Torque specifications for Suspension
Suspension
Torque specifications for Suspension
Front Suspension
1 Upper Control Arm to Frame Bolts (Front)
M12 x 1.5
Upper Control Arm to Frame Bolts (Front)
M12 x 1.5 2 Upper Control Arm to Steering Knuckle Bolt (Pinch Bolt)
M10 x 1.25
Upper Control Arm to Steering Knuckle Bolt (Pinch Bolt)
M10 x 1.25 3 Lower Control Arm to Frame Bolts (Front)
M14 x 1.5
Lower Control Arm to Frame Bolts (Front)
M14 x 1.5 4 Lower Control Arm to Steering Knuckle Bolt (Ball Joint)
M12 x 1.5
Lower Control Arm to Steering Knuckle Bolt (Ball Joint)
M12 x 1.5 5 Stabilizer Bar Link to Strut Bolt
M10 x 1.5
Stabilizer Bar Link to Strut Bolt
M10 x 1.5 6 Stabilizer Bar Link to Stabilizer Bar Bolt
M12 x 1.75
Stabilizer Bar Link to Stabilizer Bar Bolt
M12 x 1.75 7 Strut to Steering Knuckle Bolt
M14 x 1.5
Strut to Steering Knuckle Bolt
M14 x 1.5 8 Strut Mount to Body Bolts (Top of Strut)
M8 x 1.25
Strut Mount to Body Bolts (Top of Strut)
M8 x 1.25 9 Brake Caliper Mounting Bolts (Front)
M14 x 1.5
Brake Caliper Mounting Bolts (Front)
M14 x 1.5 10 Wheel Lug Bolts (Front)
M14 x 1.5
Wheel Lug Bolts (Front)
M14 x 1.5Rear Suspension
1 Upper Control Arm to Frame Bolts (Rear)
M12 x 1.5
Upper Control Arm to Frame Bolts (Rear)
M12 x 1.5 2 Upper Control Arm to Wheel Carrier Bolt
M10 x 1.25
Upper Control Arm to Wheel Carrier Bolt
M10 x 1.25 3 Lower Control Arm to Frame Bolts (Rear)
M14 x 1.5
Lower Control Arm to Frame Bolts (Rear)
M14 x 1.5 4 Lower Control Arm to Wheel Carrier Bolts
M12 x 1.5
Lower Control Arm to Wheel Carrier Bolts
M12 x 1.5 5 Toe Control Arm to Frame Bolts
M12 x 1.5
Toe Control Arm to Frame Bolts
M12 x 1.5 6 Toe Control Arm to Wheel Carrier Bolt
M10 x 1.25
Toe Control Arm to Wheel Carrier Bolt
M10 x 1.25 7 Stabilizer Bar Link to Strut Bolt (Rear)
M10 x 1.5
Stabilizer Bar Link to Strut Bolt (Rear)
M10 x 1.5 8 Stabilizer Bar Link to Stabilizer Bar Bolt (Rear)
M12 x 1.75
Stabilizer Bar Link to Stabilizer Bar Bolt (Rear)
M12 x 1.75 9 Shock Absorber Lower Mount Bolt
M14 x 1.5
Shock Absorber Lower Mount Bolt
M14 x 1.5 10 Shock Absorber Upper Mount Bolt
M10 x 1.5
Shock Absorber Upper Mount Bolt
M10 x 1.5 11 Brake Caliper Mounting Bolts (Rear)
M12 x 1.5
Brake Caliper Mounting Bolts (Rear)
M12 x 1.5 12 Wheel Lug Bolts (Rear)
M14 x 1.5
Wheel Lug Bolts (Rear)
M14 x 1.5Troubleshooting Guide
Common issues, diagnostic steps, and prevention guidelines
Common Issues
Bolt stretching, stripped threads, uneven torque patterns
Common Issues
Bolt stretching, stripped threads, uneven torque patterns
Loose Components
Symptoms:
- Rattling or vibration noises
- Visible movement in components
- Uneven panel gaps
Solutions:
- Clean threads and mounting surfaces
- Replace damaged fasteners
- Apply proper torque in sequence
- Use thread locker if specified
Stripped Fasteners
Symptoms:
- Unable to achieve proper torque
- Fastener spins freely
- Visible thread damage
Solutions:
- Use thread repair kit if appropriate
- Install thread insert (HeliCoil)
- Replace component if threaded hole is damaged
- Upgrade to higher grade fastener if recommended
Overtightened Components
Symptoms:
- Cracked or deformed parts
- Broken fasteners
- Compressed gaskets or seals
Solutions:
- Replace damaged components
- Use new fasteners
- Follow proper torque sequence
- Verify correct torque specifications
Diagnostic Steps
Visual inspection, torque verification, thread assessment
Diagnostic Steps
Visual inspection, torque verification, thread assessment
Visual Inspection
Inspect the affected area for any visible signs of damage or wear
- Check for cracks or deformation
- Look for signs of excessive wear
- Verify proper fastener installation
Torque Verification
Verify the torque applied to the fasteners
- Check the torque wrench calibration
- Verify the torque specification
- Compare the applied torque to the specification
Thread Assessment
Assess the condition of the threads
- Check for signs of thread damage
- Verify the thread type and size
- Check for proper thread engagement
Prevention Guidelines
Best practices, maintenance tips, tool care
Prevention Guidelines
Best practices, maintenance tips, tool care
Best Practices
- Always follow the recommended torque specification
- Use the correct type and size of fasteners
- Verify the torque wrench calibration regularly
Maintenance Tips
- Regularly inspect the affected area for signs of wear or damage
- Replace damaged or worn-out components promptly
- Keep the work area clean and organized
Tool Care
- Regularly clean and maintain the torque wrench
- Store the torque wrench in a dry and secure location
- Verify the torque wrench calibration before each use
Frequently Asked Questions
Find answers to common questions about torque specifications
Q1 What IS the recommended torque for the cylinder head bolts on a 1996-2011 Audi S8?
What IS the recommended torque for the cylinder head bolts on a 1996-2011 Audi S8?
The recommended torque value for cylinder head bolts IS 85 Nm (62.7 lb-ft) in two steps, followed by an additional 90 degrees of rotation.
Q2 What IS the proper torque for the spark plugs on a 2003 Audi S8?
What IS the proper torque for the spark plugs on a 2003 Audi S8?
The specified torque value for spark plugs IS 25 Nm (18.4 lb-ft). Use a new spark plug washer when installing spark plugs to ensure proper sealing.
Q3 Can I use a torque wrench other than the recommended Audi torque wrench?
Can I use a torque wrench other than the recommended Audi torque wrench?
Yes, you can use an alternative torque wrench as long as it meets the accuracy standards outlined in the Audi Workshop Manual and IS calibrated within the past year.
Q4 What IS the recommended torque for the wheel bolts on an Audi S8?
What IS the recommended torque for the wheel bolts on an Audi S8?
The torque value for wheel bolts IS 120 Nm (88.5 lb-ft). Always tighten the wheel bolts in a star pattern using a torque wrench to ensure even tightening.
Q5 How often should I check the torque on critical bolts and fasteners?
How often should I check the torque on critical bolts and fasteners?
It IS recommended to follow the maintenance intervals specified in the Audi service schedule for checking and re-torquing critical bolts and fasteners.
Q6 What are the consequences of over-torquing bolts?
What are the consequences of over-torquing bolts?
Over-torquing bolts can lead to stripped threads, bolt failure, or damage to the mating components. Always adhere to the specified torque values to prevent such issues.
Environmental Considerations
Temperature, humidity, and seasonal effects on torque specifications
Temperature Effects
Includes: High Heat, Cold Weather, Thermal Cycling
Temperature Effects
Includes: High Heat, Cold Weather, Thermal Cycling
Temperature can significantly impact torque values and fastener behavior
Cold Weather
Effects:
- Increased material brittleness
- Higher torque required due to thread contraction
- Reduced thread lubricant effectiveness
Recommendations:
- Allow components to warm to room temperature when possible
- Consider using winter-grade thread lubricants
- Check torque values more frequently during winter months
Hot Weather
Effects:
- Thermal expansion of components
- Decreased friction in threads
- Accelerated lubricant breakdown
Recommendations:
- Check torque when components are at normal operating temperature
- Use temperature-resistant thread lockers
- Consider re-torquing after heat cycles
Humidity and Corrosion
Covers: Rust Prevention, Salt Exposure, Moisture Control
Humidity and Corrosion
Covers: Rust Prevention, Salt Exposure, Moisture Control
Moisture and corrosion can affect fastener integrity and torque values
High Humidity
Effects:
- Accelerated corrosion formation
- Reduced friction coefficient
- Potential thread seizing
Prevention:
- Use corrosion-resistant fasteners
- Apply appropriate anti-seize compounds
- Maintain proper protective coatings
Salt Exposure
Effects:
- Rapid corrosion development
- Thread damage
- Seized fasteners
Prevention:
- Regular underbody washing
- Use of sacrificial anodes where appropriate
- Application of protective coatings
Seasonal Maintenance
Spring, Summer, Fall, and Winter maintenance schedules
Seasonal Maintenance
Spring, Summer, Fall, and Winter maintenance schedules
Spring
- Inspect for winter damage
- Clean and protect exposed fasteners
- Check torque on critical components
Summer
- Monitor heat-affected components
- Check expansion-related loosening
- Inspect cooling system mounts
Fall
- Prepare for winter conditions
- Apply corrosion protection
- Verify all fasteners are properly torqued
Winter
- More frequent inspection of critical fasteners
- Check for salt damage
- Monitor suspension component torque
Related Resources
Tools, service procedures, and technical bulletins
Recommended Tools
Digital Torque Wrench (10-100 Nm)
Essential for tightening fasteners to precise torque specifications, preventing damage and ensuring proper assembly. This range IS suitable for many applications on the s8.
- Digital display for accurate readings
- Audible alarm when target torque IS reached
- Multiple units (Nm, ft-lb, in-lb)
- Reversible ratcheting mechanism
Service Procedures
Engine Removal and Installation
Technical procedure overview specific to Audi s8
- Detach electrical connections
- Remove fuel lines
- Disconnect exhaust components
- Unmount engine mounts
- Lift engine out of vehicle
- Tighten engine mount bolts to 50 Nm
Spark Plug Replacement
Technical procedure overview specific to Audi s8
- Remove ignition coils
- Use a 16mm spark plug socket to loosen spark plugs
- Inspect spark plugs and replace if necessary
- Tighten new spark plugs to 28 Nm
- Reinstall ignition coils
Technical Service Bulletins
Driveline Noise
2008-02-15Addresses excessive driveline noise on 2007-2008 s8 models.
Resolution: Replaces propeller shaft bolts and specifies tightening torque of 80 Nm
Timing Chain Rattle
2010-07-21Concerns a rattling noise coming from the timing chain on 2007-2011 s8 models.
Resolution: Updates timing chain tensioner and specifies tightening torque of 50 Nm for the tensioner bolt
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Always refer to your vehicle's service manual and take appropriate safety precautions when performing any maintenance or repairs.
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The content on this website is provided "as is" without any representations or warranties, express or implied. We make no representations or warranties regarding the accuracy, completeness, or availability of the information.
We shall not be liable for any direct, indirect, special, or consequential damages arising from the use of information on this website.
Technical Information
- All specifications, including torque values, fluid capacities, and maintenance procedures, should be verified against your vehicle's factory service manual.
- Vehicle specifications and procedures may vary by model year, trim level, and region.
- Always follow the manufacturer's recommended procedures and safety precautions.
- Working on vehicles can be dangerous. Always take proper safety precautions and use appropriate safety equipment.
- If you're unsure about any procedure, consult a qualified professional mechanic.
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