Audi Vehicle Models Audi S6 1999-2004 Torque Specifications
Complete Audi Vehicle Models Audi S6 1999-2004 torque specifications guide. Includes factory-specified torque values, torque sequences, and technical specifications for all components including body, brakes, drivetrain, electrical, emissions sensors, fuel, exhaust, HVAC, and suspension. Essential information for proper assembly and maintenance.
Important Information
Safety guidelines and reference information for proper torque application
Safety First
- Always verify torque specifications with your vehicle's factory service manual
- Use properly calibrated torque wrenches
- Replace all torque-to-yield (TTY) bolts - they are single-use only
- When in doubt, consult a professional mechanic
Quick Reference Guide
Quick Reference Guide
Common Torque Patterns
Star Pattern
Used for wheels and other circular bolt patterns
Cross Pattern
Used for gaskets and cover plates
Sequential Pattern
Used for head bolts and other critical components
Common Mistakes to Avoid
Common Mistakes to Avoid
Over-tightening
Exceeding the specified torque value can stretch or break fasteners, damage threads, or crack components.
Always use a calibrated torque wrench and follow specifications exactly.
Incorrect Torque Sequence
Tightening bolts in the wrong order can cause uneven pressure distribution and potential leaks or damage.
Follow the manufacturer's specified torque sequence pattern.
Dirty Threads
Dirt, rust, or old thread locker can affect torque readings and proper fastener tension.
Clean and inspect all threads before assembly. Use new thread locker if specified.
Reusing TTY Bolts
Torque-to-yield bolts are designed to stretch and must not be reused.
Always replace TTY bolts with new ones. They are single-use only.
Dry vs. Lubricated
Not accounting for whether torque specs are for dry or lubricated fasteners can lead to incorrect tension.
Check if specs are for dry or lubricated threads. Use specified lubricant when required.
Recommended Tools
Recommended Tools
Torque Wrench (1/4" Drive)
Torque Wrench (3/8" Drive)
Torque Wrench (1/2" Drive)
Angle Gauge
Torque Wrench Care
- Calibrate annually or after 5,000 clicks
- Store at lowest setting
- Keep clean and lubricated
Search Specifications
Search by component name, bolt size, or description
Torque Calculator
Convert between different torque units
4.2l Engine
Torque specifications for 4.2L Engine
4.2l Engine
Torque specifications for 4.2L Engine
Engine Top End
1 Cylinder Head Bolts
M10 x 1.5
Cylinder Head Bolts
M10 x 1.5 2 Camshaft Bearing Cap Bolts
M6 x 1.0
Camshaft Bearing Cap Bolts
M6 x 1.0 3 Valve Cover Bolts
M6 x 1.0
Valve Cover Bolts
M6 x 1.0 4 Intake Manifold Bolts
M8 x 1.25
Intake Manifold Bolts
M8 x 1.25 5 Exhaust Manifold Nuts
M8 x 1.25
Exhaust Manifold Nuts
M8 x 1.25 6 Throttle Body Bolts
M6 x 1.0
Throttle Body Bolts
M6 x 1.0Engine Bottom End
1 Connecting Rod Bolts
M9 x 1.25
Connecting Rod Bolts
M9 x 1.25 2 Main Bearing Cap Bolts
M10 x 1.5
Main Bearing Cap Bolts
M10 x 1.5 3 Oil Pan Bolts
M6 x 1.0
Oil Pan Bolts
M6 x 1.0 4 Oil Drain Plug
M14 x 1.5
Oil Drain Plug
M14 x 1.5 5 Flywheel/Flexplate Bolts
M10 x 1.5
Flywheel/Flexplate Bolts
M10 x 1.5Cooling System
1 Water Pump Bolts
M6 x 1.0
Water Pump Bolts
M6 x 1.0 2 Thermostat Housing Bolts
M6 x 1.0
Thermostat Housing Bolts
M6 x 1.0 3 Coolant Pipe Flange Bolts
M6 x 1.0
Coolant Pipe Flange Bolts
M6 x 1.0Other Engine Components
1 Starter Motor Bolts
M10 x 1.5
Starter Motor Bolts
M10 x 1.5 2 Alternator Mounting Bolts
M8 x 1.25
Alternator Mounting Bolts
M8 x 1.25 3 Power Steering Pump Bolts
M8 x 1.25
Power Steering Pump Bolts
M8 x 1.25 4 Accessory Drive Belt Tensioner Bolts
M8 x 1.25
Accessory Drive Belt Tensioner Bolts
M8 x 1.25 5 Crankshaft Pulley Bolt (Central)
M16 x 1.5
Crankshaft Pulley Bolt (Central)
M16 x 1.5 Body
Torque specifications for Body
Body
Torque specifications for Body
Front Body Fascia
1 Headlight Mounting Bolts
M6 x 1.0
Headlight Mounting Bolts
M6 x 1.0 2 Front Bumper Cover Mounting Bolts
M8 x 1.25
Front Bumper Cover Mounting Bolts
M8 x 1.25 3 Front Bumper Impact Bar Bolts
M10 x 1.5
Front Bumper Impact Bar Bolts
M10 x 1.5 4 Fender Mounting Bolts
M6 x 1.0
Fender Mounting Bolts
M6 x 1.0 5 Hood Latch Mounting Bolts
M6 x 1.0
Hood Latch Mounting Bolts
M6 x 1.0Doors
1 Door Hinge Mounting Bolts (Body Side)
M8 x 1.25
Door Hinge Mounting Bolts (Body Side)
M8 x 1.25 2 Door Hinge Mounting Bolts (Door Side)
M8 x 1.25
Door Hinge Mounting Bolts (Door Side)
M8 x 1.25 3 Door Handle Mounting Bolts
M6 x 1.0
Door Handle Mounting Bolts
M6 x 1.0 4 Door Lock Mechanism Mounting Bolts
M6 x 1.0
Door Lock Mechanism Mounting Bolts
M6 x 1.0 5 Door Interior Panel Mounting Screws
Self Tapping
Door Interior Panel Mounting Screws
Self Tapping 6 Window Regulator Mounting Bolts
M6 x 1.0
Window Regulator Mounting Bolts
M6 x 1.0Rear Body Fascia
1 Tail Light Mounting Bolts
M6 x 1.0
Tail Light Mounting Bolts
M6 x 1.0 2 Rear Bumper Cover Mounting Bolts
M8 x 1.25
Rear Bumper Cover Mounting Bolts
M8 x 1.25 3 Rear Bumper Impact Bar Bolts
M10 x 1.5
Rear Bumper Impact Bar Bolts
M10 x 1.5 4 Trunk/Hatch Latch Mounting Bolts
M6 x 1.0
Trunk/Hatch Latch Mounting Bolts
M6 x 1.0 5 Trunk/Hatch Hinge Mounting Bolts
M8 x 1.25
Trunk/Hatch Hinge Mounting Bolts
M8 x 1.25Other Body Components
1 Seat Mounting Bolts
M10 x 1.5
Seat Mounting Bolts
M10 x 1.5 2 Sunroof/Moonroof Frame Mounting Bolts
M6 x 1.0
Sunroof/Moonroof Frame Mounting Bolts
M6 x 1.0 3 Side Mirror Mounting Bolts
M6 x 1.0
Side Mirror Mounting Bolts
M6 x 1.0 4 Fender Liner/Splash Shield Fasteners
Self Tapping or M6 x 1.0
Fender Liner/Splash Shield Fasteners
Self Tapping or M6 x 1.0 Brakes
Torque specifications for Brakes
Brakes
Torque specifications for Brakes
Front Calipers
1 Front Caliper Mounting Bolts
M14 x 1.5
Front Caliper Mounting Bolts
M14 x 1.5 2 Front Caliper Guide Pin Bolts (Slide Pin Bolts)
M8 x 1.25
Front Caliper Guide Pin Bolts (Slide Pin Bolts)
M8 x 1.25 3 Front Brake Hose to Caliper Banjo Bolt
M10 x 1.0
Front Brake Hose to Caliper Banjo Bolt
M10 x 1.0 4 Front Brake Hose Bracket Mounting Bolt
M6 x 1.0
Front Brake Hose Bracket Mounting Bolt
M6 x 1.0Front Rotors
1 Front Brake Rotor Retaining Screw
M6 x 1.0
Front Brake Rotor Retaining Screw
M6 x 1.0Rear Calipers
1 Rear Caliper Mounting Bolts
M12 x 1.5
Rear Caliper Mounting Bolts
M12 x 1.5 2 Rear Caliper Guide Pin Bolts (Slide Pin Bolts)
M8 x 1.25
Rear Caliper Guide Pin Bolts (Slide Pin Bolts)
M8 x 1.25 3 Rear Brake Hose to Caliper Banjo Bolt
M10 x 1.0
Rear Brake Hose to Caliper Banjo Bolt
M10 x 1.0 4 Rear Brake Hose Bracket Mounting Bolt
M6 x 1.0
Rear Brake Hose Bracket Mounting Bolt
M6 x 1.0Rear Rotors
1 Rear Brake Rotor Retaining Screw
M6 x 1.0
Rear Brake Rotor Retaining Screw
M6 x 1.0Parking Brake
1 Parking Brake Cable Bracket Bolts (at Caliper)
M6 x 1.0
Parking Brake Cable Bracket Bolts (at Caliper)
M6 x 1.0 2 Parking Brake Cable Adjuster Nuts
N/A
Parking Brake Cable Adjuster Nuts
N/AMaster Cylinder Booster
1 Master Cylinder to Brake Booster Mounting Nuts/Bolts
M8 x 1.25
Master Cylinder to Brake Booster Mounting Nuts/Bolts
M8 x 1.25 2 Brake Booster Mounting Nuts/Bolts (to firewall)
M8 x 1.25
Brake Booster Mounting Nuts/Bolts (to firewall)
M8 x 1.25 3 Brake Fluid Level Sensor Bolt
M5 x 0.8
Brake Fluid Level Sensor Bolt
M5 x 0.8 Drivetrain
Torque specifications for Drivetrain
Drivetrain
Torque specifications for Drivetrain
Transmission To Engine
1 Transmission Housing to Engine Block Bolts (M10)
M10 x 1.5
Transmission Housing to Engine Block Bolts (M10)
M10 x 1.5 2 Transmission Housing to Engine Block Bolts (M12)
M12 x 1.75
Transmission Housing to Engine Block Bolts (M12)
M12 x 1.75Torque Converter
1 Torque Converter to Drive Plate/Flexplate Bolts
M8 x 1.25
Torque Converter to Drive Plate/Flexplate Bolts
M8 x 1.25Transmission Mounts
1 Transmission Mount to Transmission Housing Bolts
M10 x 1.5
Transmission Mount to Transmission Housing Bolts
M10 x 1.5 2 Transmission Mount to Chassis Bolts
M10 x 1.5
Transmission Mount to Chassis Bolts
M10 x 1.5Front Drive Axle
1 CV Joint to Transmission Flange Bolts
M8 x 1.25
CV Joint to Transmission Flange Bolts
M8 x 1.25 2 Axle Nut (Front)
M24 x 1.5
Axle Nut (Front)
M24 x 1.5Rear Drive Axle
1 CV Joint to Rear Differential Flange Bolts
M8 x 1.25
CV Joint to Rear Differential Flange Bolts
M8 x 1.25 2 Axle Nut (Rear)
M24 x 1.5
Axle Nut (Rear)
M24 x 1.5Differential Mounts
1 Front Differential Mount to Subframe Bolts
M12 x 1.75
Front Differential Mount to Subframe Bolts
M12 x 1.75 2 Front Differential Mount to Differential Housing Bolts
M10 x 1.5
Front Differential Mount to Differential Housing Bolts
M10 x 1.5 3 Rear Differential Mount to Subframe Bolts
M12 x 1.75
Rear Differential Mount to Subframe Bolts
M12 x 1.75 4 Rear Differential Mount to Differential Housing Bolts
M10 x 1.5
Rear Differential Mount to Differential Housing Bolts
M10 x 1.5Driveshaft
1 Driveshaft to Transmission Flange Bolts
M8 x 1.25
Driveshaft to Transmission Flange Bolts
M8 x 1.25 2 Driveshaft to Differential Flange Bolts
M8 x 1.25
Driveshaft to Differential Flange Bolts
M8 x 1.25 3 Driveshaft Center Support Bearing Bolts
M10 x 1.5
Driveshaft Center Support Bearing Bolts
M10 x 1.5 Electrical
Torque specifications for Electrical
Electrical
Torque specifications for Electrical
Alternator System
1 Alternator Mounting Bolts
M8 x 1.25
Alternator Mounting Bolts
M8 x 1.25 2 Alternator B+ Terminal Nut
M6 x 1.0
Alternator B+ Terminal Nut
M6 x 1.0Starter System
1 Starter Motor Mounting Bolts
M10 x 1.5
Starter Motor Mounting Bolts
M10 x 1.5 2 Starter Solenoid Terminal Nut
M8 x 1.25
Starter Solenoid Terminal Nut
M8 x 1.25Battery System
1 Battery Terminal Clamps
M6 x 1.0
Battery Terminal Clamps
M6 x 1.0 2 Ground Cable Attachment Points (Chassis)
M8 x 1.25
Ground Cable Attachment Points (Chassis)
M8 x 1.25Control Modules
1 ECU (Engine Control Unit) Mounting Bolts
M6 x 1.0
ECU (Engine Control Unit) Mounting Bolts
M6 x 1.0 2 Fuse Box Mounting Bolts
M6 x 1.0
Fuse Box Mounting Bolts
M6 x 1.0Lighting System
1 Headlight Housing Mounting Bolts
M6 x 1.0
Headlight Housing Mounting Bolts
M6 x 1.0 2 Taillight Housing Mounting Bolts
M6 x 1.0
Taillight Housing Mounting Bolts
M6 x 1.0Instrumentation
1 Instrument Cluster Mounting Screws (Small)
M4 x 0.7
Instrument Cluster Mounting Screws (Small)
M4 x 0.7Sensors
1 Sensor Mounting Screws (Examples: Crank Position, Cam Position)
M6 x 1.0
Sensor Mounting Screws (Examples: Crank Position, Cam Position)
M6 x 1.0Connectors
1 Interior Electrical Connectors
N/A
Interior Electrical Connectors
N/A Emissions Sensors
Torque specifications for Emissions_sensors
Emissions Sensors
Torque specifications for Emissions_sensors
Oxygen Sensors
1 Pre-Catalyst Oxygen Sensor Mounting Bolts
M8 x 1.25
Pre-Catalyst Oxygen Sensor Mounting Bolts
M8 x 1.25 2 Post-Catalyst Oxygen Sensor Mounting Bolts
M8 x 1.25
Post-Catalyst Oxygen Sensor Mounting Bolts
M8 x 1.25Exhaust Gas Temperature
1 Exhaust Gas Temperature (EGT) Sensor Mounting Bolts
M6 x 1.0
Exhaust Gas Temperature (EGT) Sensor Mounting Bolts
M6 x 1.0Air Intake
1 Mass Air Flow (MAF) Sensor Mounting Bolts
M5 x 0.8
Mass Air Flow (MAF) Sensor Mounting Bolts
M5 x 0.8 2 Throttle Position Sensor (TPS) Mounting Screws
M4 x 0.7
Throttle Position Sensor (TPS) Mounting Screws
M4 x 0.7Evaporative Emissions
1 Evaporative Emission (EVAP) Canister Mounting Bolts
M6 x 1.0
Evaporative Emission (EVAP) Canister Mounting Bolts
M6 x 1.0 2 EVAP Purge Valve Mounting Bolts
M6 x 1.0
EVAP Purge Valve Mounting Bolts
M6 x 1.0Crankcase Ventilation
1 Crankcase Ventilation (PCV) Valve Mounting Bolts
M6 x 1.0
Crankcase Ventilation (PCV) Valve Mounting Bolts
M6 x 1.0Secondary Air Injection
1 Secondary Air Injection (SAI) Pump Mounting Bolts
M8 x 1.25
Secondary Air Injection (SAI) Pump Mounting Bolts
M8 x 1.25 Exhaust
Torque specifications for Exhaust
Exhaust
Torque specifications for Exhaust
Exhaust Manifold
1 Exhaust Manifold to Cylinder Head Bolts
M8 x 1.25
Exhaust Manifold to Cylinder Head Bolts
M8 x 1.25 2 Exhaust Manifold to Downpipe Flange Bolts/Nuts
M10 x 1.5
Exhaust Manifold to Downpipe Flange Bolts/Nuts
M10 x 1.5Exhaust Piping
1 Downpipe to Catalytic Converter Flange Bolts/Nuts
M10 x 1.5
Downpipe to Catalytic Converter Flange Bolts/Nuts
M10 x 1.5 2 Catalytic Converter to Mid-pipe Flange Bolts/Nuts
M10 x 1.5
Catalytic Converter to Mid-pipe Flange Bolts/Nuts
M10 x 1.5 3 Mid-pipe to Rear Muffler Flange Bolts/Nuts
M10 x 1.5
Mid-pipe to Rear Muffler Flange Bolts/Nuts
M10 x 1.5 4 Exhaust Clamp Bolts/Nuts (Sleeve-type connectors)
M8 x 1.25
Exhaust Clamp Bolts/Nuts (Sleeve-type connectors)
M8 x 1.25Exhaust Supports
1 Exhaust Hanger Bolts to Chassis
M8 x 1.25
Exhaust Hanger Bolts to Chassis
M8 x 1.25Sensors And Shields
1 Oxygen (O2) Sensor into Exhaust Pipe
M18 x 1.5
Oxygen (O2) Sensor into Exhaust Pipe
M18 x 1.5 2 Heat Shield Bolts/Nuts
M6 x 1.0
Heat Shield Bolts/Nuts
M6 x 1.0 Fuel
Torque specifications for Fuel
Fuel
Torque specifications for Fuel
Fuel Pump Assembly
1 Fuel Pump Module Retaining Bolts
M6 x 1.0
Fuel Pump Module Retaining Bolts
M6 x 1.0 2 Fuel Level Sending Unit Retaining Bolts/Ring
M5 x 0.8
Fuel Level Sending Unit Retaining Bolts/Ring
M5 x 0.8Fuel Filter
1 Fuel Filter Bracket Bolts
M8 x 1.25
Fuel Filter Bracket Bolts
M8 x 1.25 2 Fuel Line Banjo Bolts (Fuel Rail Supply/Return)
M12 x 1.5
Fuel Line Banjo Bolts (Fuel Rail Supply/Return)
M12 x 1.5 3 Fuel Line Clamps
N/A
Fuel Line Clamps
N/AFuel Rail And Injectors
1 Fuel Pressure Regulator Mounting Bolts
M6 x 1.0
Fuel Pressure Regulator Mounting Bolts
M6 x 1.0 2 Fuel Injector Retaining Bolts
M6 x 1.0
Fuel Injector Retaining Bolts
M6 x 1.0 3 Fuel Rail Mounting Bolts
M8 x 1.25
Fuel Rail Mounting Bolts
M8 x 1.25Fuel Tank
1 Fuel Tank Strap Bolts
M10 x 1.5
Fuel Tank Strap Bolts
M10 x 1.5 2 Fuel Vapor Line/Canister Lines (Where Bolted)
M6 x 1.0
Fuel Vapor Line/Canister Lines (Where Bolted)
M6 x 1.0 Hvac
Torque specifications for Hvac
Hvac
Torque specifications for Hvac
Compressor System
1 Compressor Mounting Bolts
M8 x 1.25
Compressor Mounting Bolts
M8 x 1.25 2 Compressor Clutch Bolt
M8 x 1.25
Compressor Clutch Bolt
M8 x 1.25Condenser System
1 Condenser Mounting Bolts
M6 x 1.0
Condenser Mounting Bolts
M6 x 1.0 2 Receiver Drier Mounting Bolts
M6 x 1.0
Receiver Drier Mounting Bolts
M6 x 1.0Evaporator System
1 Expansion Valve Mounting Bolts
M5 x 0.8
Expansion Valve Mounting Bolts
M5 x 0.8 2 Evaporator Core Housing Bolts
M6 x 1.0
Evaporator Core Housing Bolts
M6 x 1.0Control System
1 HVAC Control Panel Mounting Screws
Self-tapping screw (various)
HVAC Control Panel Mounting Screws
Self-tapping screw (various) 2 Blower Motor Mounting Bolts
M6 x 1.0
Blower Motor Mounting Bolts
M6 x 1.0Ducting System
1 HVAC Ducting Connections
N/A
HVAC Ducting Connections
N/ARefrigerant Lines
1 Refrigerant Line Connections
Varies
Refrigerant Line Connections
Varies Suspension
Torque specifications for Suspension
Suspension
Torque specifications for Suspension
Front Suspension
1 Upper Control Arm to Body Bolts
M10 x 1.5
Upper Control Arm to Body Bolts
M10 x 1.5 2 Upper Control Arm to Steering Knuckle Bolts
M10 x 1.5
Upper Control Arm to Steering Knuckle Bolts
M10 x 1.5 3 Lower Control Arm to Body Bolts
M12 x 1.5
Lower Control Arm to Body Bolts
M12 x 1.5 4 Lower Control Arm to Steering Knuckle Bolt
M12 x 1.5
Lower Control Arm to Steering Knuckle Bolt
M12 x 1.5 5 Sway Bar Link to Sway Bar Nut
M8 x 1.25
Sway Bar Link to Sway Bar Nut
M8 x 1.25 6 Sway Bar Link to Strut
M10 x 1.5
Sway Bar Link to Strut
M10 x 1.5 7 Strut Assembly Top Mount Bolts to Body
M8 x 1.25
Strut Assembly Top Mount Bolts to Body
M8 x 1.25 8 Strut Assembly Pinch Bolt (Steering Knuckle)
M14 x 1.5
Strut Assembly Pinch Bolt (Steering Knuckle)
M14 x 1.5 9 Tie Rod End to Steering Knuckle Nut
M12 x 1.5
Tie Rod End to Steering Knuckle Nut
M12 x 1.5 10 Axle Bolt to Hub
M16 x 1.5
Axle Bolt to Hub
M16 x 1.5Rear Suspension
1 Upper Control Arm to Body Bolts
M10 x 1.5
Upper Control Arm to Body Bolts
M10 x 1.5 2 Upper Control Arm to Wheel Carrier Bolt
M10 x 1.5
Upper Control Arm to Wheel Carrier Bolt
M10 x 1.5 3 Lower Control Arm to Body Bolts
M12 x 1.5
Lower Control Arm to Body Bolts
M12 x 1.5 4 Lower Control Arm to Wheel Carrier Bolt
M12 x 1.5
Lower Control Arm to Wheel Carrier Bolt
M12 x 1.5 5 Toe Control Arm to Body Bolts
M10 x 1.5
Toe Control Arm to Body Bolts
M10 x 1.5 6 Toe Control Arm to Wheel Carrier Bolt
M10 x 1.5
Toe Control Arm to Wheel Carrier Bolt
M10 x 1.5 7 Sway Bar Link to Sway Bar Nut
M8 x 1.25
Sway Bar Link to Sway Bar Nut
M8 x 1.25 8 Sway Bar Link to Wheel Carrier Bolt
M10 x 1.5
Sway Bar Link to Wheel Carrier Bolt
M10 x 1.5 9 Shock Absorber Top Mount Bolts to Body
M8 x 1.25
Shock Absorber Top Mount Bolts to Body
M8 x 1.25 10 Shock Absorber Lower Mounting Bolt
M12 x 1.5
Shock Absorber Lower Mounting Bolt
M12 x 1.5 11 Axle Bolt to Hub
M16 x 1.5
Axle Bolt to Hub
M16 x 1.5 12 Wheel Bearing Retaining Bolt
M14 x 1.5
Wheel Bearing Retaining Bolt
M14 x 1.5 Vl300 Transmission
Torque specifications for Vl300 Transmission
Vl300 Transmission
Torque specifications for Vl300 Transmission
Transmission Case
1 Main Case Halves Bolts
M10 x 1.5
Main Case Halves Bolts
M10 x 1.5 2 Rear Extension Housing Bolts
M8 x 1.25
Rear Extension Housing Bolts
M8 x 1.25Valve Body Mechatronic
1 Valve Body Mounting Bolts
M6 x 1.0
Valve Body Mounting Bolts
M6 x 1.0 2 Mechatronic Unit Mounting Bolts
M6 x 1.0
Mechatronic Unit Mounting Bolts
M6 x 1.0Oil System
1 Transmission Oil Pan Bolts
M6 x 1.0
Transmission Oil Pan Bolts
M6 x 1.0 2 Oil Pump Housing Bolts
M8 x 1.25
Oil Pump Housing Bolts
M8 x 1.25 3 Internal Transmission Filter Housing Bolts
M6 x 1.0
Internal Transmission Filter Housing Bolts
M6 x 1.0Torque Converter
1 Torque Converter to Flexplate Bolts
M10 x 1.5
Torque Converter to Flexplate Bolts
M10 x 1.5Output Shaft
1 Output Shaft Flange Bolts
M10 x 1.5
Output Shaft Flange Bolts
M10 x 1.5 2 Input Shaft Housing Bolts
M8 x 1.25
Input Shaft Housing Bolts
M8 x 1.25Mounts
1 Transmission Mount Bolts (to Body)
M12 x 1.75
Transmission Mount Bolts (to Body)
M12 x 1.75 2 Transmission Mount Bolts (to Transmission)
M12 x 1.75
Transmission Mount Bolts (to Transmission)
M12 x 1.75External Components
1 Gear Selector Lever Bolts (External)
M8 x 1.25
Gear Selector Lever Bolts (External)
M8 x 1.25 2 Speed Sensor Mounting Bolts
M6 x 1.0
Speed Sensor Mounting Bolts
M6 x 1.0 3 Shift Cable Bracket Bolts
M8 x 1.25
Shift Cable Bracket Bolts
M8 x 1.25Cooler Lines
1 Transmission Cooler Line Fittings
N/A
Transmission Cooler Line Fittings
N/ATroubleshooting Guide
Common issues, diagnostic steps, and prevention guidelines
Common Issues
Bolt stretching, stripped threads, uneven torque patterns
Common Issues
Bolt stretching, stripped threads, uneven torque patterns
Loose Components
Symptoms:
- Rattling or vibration noises
- Visible movement in components
- Uneven panel gaps
Solutions:
- Clean threads and mounting surfaces
- Replace damaged fasteners
- Apply proper torque in sequence
- Use thread locker if specified
Stripped Fasteners
Symptoms:
- Unable to achieve proper torque
- Fastener spins freely
- Visible thread damage
Solutions:
- Use thread repair kit if appropriate
- Install thread insert (HeliCoil)
- Replace component if threaded hole is damaged
- Upgrade to higher grade fastener if recommended
Overtightened Components
Symptoms:
- Cracked or deformed parts
- Broken fasteners
- Compressed gaskets or seals
Solutions:
- Replace damaged components
- Use new fasteners
- Follow proper torque sequence
- Verify correct torque specifications
Diagnostic Steps
Visual inspection, torque verification, thread assessment
Diagnostic Steps
Visual inspection, torque verification, thread assessment
Visual Inspection
Inspect the affected area for any visible signs of damage or wear
- Check for cracks or deformation
- Look for signs of excessive wear
- Verify proper fastener installation
Torque Verification
Verify the torque applied to the fasteners
- Check the torque wrench calibration
- Verify the torque specification
- Compare the applied torque to the specification
Thread Assessment
Assess the condition of the threads
- Check for signs of thread damage
- Verify the thread type and size
- Check for proper thread engagement
Prevention Guidelines
Best practices, maintenance tips, tool care
Prevention Guidelines
Best practices, maintenance tips, tool care
Best Practices
- Always follow the recommended torque specification
- Use the correct type and size of fasteners
- Verify the torque wrench calibration regularly
Maintenance Tips
- Regularly inspect the affected area for signs of wear or damage
- Replace damaged or worn-out components promptly
- Keep the work area clean and organized
Tool Care
- Regularly clean and maintain the torque wrench
- Store the torque wrench in a dry and secure location
- Verify the torque wrench calibration before each use
Frequently Asked Questions
Find answers to common questions about torque specifications
Q1 What IS the proper torque specification for the cylinder head bolts on a 1999-2004 Audi S6?
What IS the proper torque specification for the cylinder head bolts on a 1999-2004 Audi S6?
Tighten the cylinder head bolts in three stages according to Audi specifications. Stage 1: 40 Nm plus 90 degrees. Stage 2: 40 Nm plus 90 degrees. Stage 3: 10 Nm, then an additional 180 degrees.
Q2 What IS the recommended torque for the front wheel hub bolts?
What IS the recommended torque for the front wheel hub bolts?
The front wheel hub bolts on a 1999-2004 Audi S6 should be tightened to 120 Nm (89 ft-lb).
Q3 What type of torque wrench IS recommended for use on the Audi S6?
What type of torque wrench IS recommended for use on the Audi S6?
Use a calibrated torque wrench with a range that covers the required torque values for your specific application. Ensure the wrench IS accurate and meets Audi-approved specifications.
Q4 How can I ensure accurate torque readings on my torque wrench?
How can I ensure accurate torque readings on my torque wrench?
Regularly calibrate your torque wrench in accordance with the manufacturer's instructions. Follow proper calibration procedures and use certified calibration equipment to maintain accuracy.
Q5 What IS the torque specification for the oil drain plug on a 2002 Audi S6?
What IS the torque specification for the oil drain plug on a 2002 Audi S6?
Tighten the oil drain plug to 30 Nm (22 ft-lb).
Environmental Considerations
Temperature, humidity, and seasonal effects on torque specifications
Temperature Effects
Includes: High Heat, Cold Weather, Thermal Cycling
Temperature Effects
Includes: High Heat, Cold Weather, Thermal Cycling
Temperature can significantly impact torque values and fastener behavior
Cold Weather
Effects:
- Increased material brittleness
- Higher torque required due to thread contraction
- Reduced thread lubricant effectiveness
Recommendations:
- Allow components to warm to room temperature when possible
- Consider using winter-grade thread lubricants
- Check torque values more frequently during winter months
Hot Weather
Effects:
- Thermal expansion of components
- Decreased friction in threads
- Accelerated lubricant breakdown
Recommendations:
- Check torque when components are at normal operating temperature
- Use temperature-resistant thread lockers
- Consider re-torquing after heat cycles
Humidity and Corrosion
Covers: Rust Prevention, Salt Exposure, Moisture Control
Humidity and Corrosion
Covers: Rust Prevention, Salt Exposure, Moisture Control
Moisture and corrosion can affect fastener integrity and torque values
High Humidity
Effects:
- Accelerated corrosion formation
- Reduced friction coefficient
- Potential thread seizing
Prevention:
- Use corrosion-resistant fasteners
- Apply appropriate anti-seize compounds
- Maintain proper protective coatings
Salt Exposure
Effects:
- Rapid corrosion development
- Thread damage
- Seized fasteners
Prevention:
- Regular underbody washing
- Use of sacrificial anodes where appropriate
- Application of protective coatings
Seasonal Maintenance
Spring, Summer, Fall, and Winter maintenance schedules
Seasonal Maintenance
Spring, Summer, Fall, and Winter maintenance schedules
Spring
- Inspect for winter damage
- Clean and protect exposed fasteners
- Check torque on critical components
Summer
- Monitor heat-affected components
- Check expansion-related loosening
- Inspect cooling system mounts
Fall
- Prepare for winter conditions
- Apply corrosion protection
- Verify all fasteners are properly torqued
Winter
- More frequent inspection of critical fasteners
- Check for salt damage
- Monitor suspension component torque
Related Resources
Tools, service procedures, and technical bulletins
Recommended Tools
Digital Torque Wrench
A digital torque wrench IS essential for tightening fasteners to precise torque specifications, preventing damage and ensuring proper assembly. Look for a wrench with a range of 10-100 Nm to cover most applications on the s6.
- Digital display for accurate readings
- Audible alarm when target torque IS reached
- Multiple units (Nm, ft-lb, in-lb)
- Reversible ratcheting mechanism
Service Procedures
Tightening Suspension Bolts
Properly tightening suspension bolts IS crucial for maintaining safe handling and performance. This procedure provides specific torque values and guidelines for s6 suspension components.
- Locate the suspension bolts that require tightening.
- Clean the bolt threads and mating surfaces.
- Apply a small amount of anti-seize compound to the bolt threads.
- Tighten the bolts to the specified torque values using a torque wrench.
- Double-check the torque values to ensure accuracy.
Replacing Brake Rotors and Pads
Brake rotors and pads wear over time and need to be replaced periodically. This procedure provides step-by-step instructions and torque specifications for replacing these components on the s6.
- Gather necessary tools and replacement parts.
- Safely lift the vehicle and remove the wheels.
- Remove the brake calipers and rotors.
- Install the new rotors and pads.
- Tighten the caliper bolts to the specified torque values.
- Bleed the brake system to remove any air.
Technical Service Bulletins
Technical Service Bulletin: Engine Oil Pressure Sensor Replacement
2002-05-15This technical bulletin addresses an issue with the engine oil pressure sensor on certain s6 models. It provides instructions for replacing the sensor and includes specific torque values for the sensor mounting bolts.
Resolution: Replace the engine oil pressure sensor with a new one and tighten the mounting bolts to 20 Nm.
Technical Service Bulletin: Power Steering Pump Seal Repair
2003-07-01This technical bulletin describes a repair procedure for a power steering pump seal leak on s6 models. It includes specific torque specifications for the pump mounting bolts and pulley bolt.
Resolution: Replace the power steering pump seal and tighten the mounting bolts to 25 Nm and the pulley bolt to 50 Nm.
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Technical Information
- All specifications, including torque values, fluid capacities, and maintenance procedures, should be verified against your vehicle's factory service manual.
- Vehicle specifications and procedures may vary by model year, trim level, and region.
- Always follow the manufacturer's recommended procedures and safety precautions.
- Working on vehicles can be dangerous. Always take proper safety precautions and use appropriate safety equipment.
- If you're unsure about any procedure, consult a qualified professional mechanic.
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