Audi Vehicle Models Audi S5 2007-2016 Torque Specifications
Complete Audi Vehicle Models Audi S5 2007-2016 torque specifications guide. Includes factory-specified torque values, torque sequences, and technical specifications for all components including body, brakes, drivetrain, electrical, emissions sensors, fuel, exhaust, HVAC, and suspension. Essential information for proper assembly and maintenance.
Important Information
Safety guidelines and reference information for proper torque application
Safety First
- Always verify torque specifications with your vehicle's factory service manual
- Use properly calibrated torque wrenches
- Replace all torque-to-yield (TTY) bolts - they are single-use only
- When in doubt, consult a professional mechanic
Quick Reference Guide
Quick Reference Guide
Common Torque Patterns
Star Pattern
Used for wheels and other circular bolt patterns
Cross Pattern
Used for gaskets and cover plates
Sequential Pattern
Used for head bolts and other critical components
Common Mistakes to Avoid
Common Mistakes to Avoid
Over-tightening
Exceeding the specified torque value can stretch or break fasteners, damage threads, or crack components.
Always use a calibrated torque wrench and follow specifications exactly.
Incorrect Torque Sequence
Tightening bolts in the wrong order can cause uneven pressure distribution and potential leaks or damage.
Follow the manufacturer's specified torque sequence pattern.
Dirty Threads
Dirt, rust, or old thread locker can affect torque readings and proper fastener tension.
Clean and inspect all threads before assembly. Use new thread locker if specified.
Reusing TTY Bolts
Torque-to-yield bolts are designed to stretch and must not be reused.
Always replace TTY bolts with new ones. They are single-use only.
Dry vs. Lubricated
Not accounting for whether torque specs are for dry or lubricated fasteners can lead to incorrect tension.
Check if specs are for dry or lubricated threads. Use specified lubricant when required.
Recommended Tools
Recommended Tools
Torque Wrench (1/4" Drive)
Torque Wrench (3/8" Drive)
Torque Wrench (1/2" Drive)
Angle Gauge
Torque Wrench Care
- Calibrate annually or after 5,000 clicks
- Store at lowest setting
- Keep clean and lubricated
Search Specifications
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Torque Calculator
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3.0l Engine
Torque specifications for 3.0L Engine
3.0l Engine
Torque specifications for 3.0L Engine
Cylinder Head
1 Cylinder Head Bolts (Long)
M10 x 1.5
Cylinder Head Bolts (Long)
M10 x 1.5 2 Cylinder Head Bolts (Short)
M10 x 1.5
Cylinder Head Bolts (Short)
M10 x 1.5 3 Cylinder Head Bolts (Timing Cover Area)
M8
Cylinder Head Bolts (Timing Cover Area)
M8 4 Valve Cover Bolts
M6
Valve Cover Bolts
M6Engine Block And Internals
1 Main Bearing Cap Bolts (Inner)
M10
Main Bearing Cap Bolts (Inner)
M10 2 Main Bearing Cap Bolts (Outer)
M8
Main Bearing Cap Bolts (Outer)
M8 3 Connecting Rod Bolts
M9 x 1
Connecting Rod Bolts
M9 x 1 4 Oil Pan Bolts
M6
Oil Pan Bolts
M6 5 Oil Drain Plug
M14 or M16
Oil Drain Plug
M14 or M16Timing System
1 Camshaft Sprocket Bolts
M8
Camshaft Sprocket Bolts
M8 2 Camshaft Position Sensor Bolt
M6
Camshaft Position Sensor Bolt
M6 3 Timing Chain Tensioner Mounting Bolts
M6
Timing Chain Tensioner Mounting Bolts
M6 4 Timing Chain Guide Bolts
M6
Timing Chain Guide Bolts
M6Intake And Exhaust
1 Intake Manifold Bolts
M6
Intake Manifold Bolts
M6 2 Throttle Body Bolts
M6
Throttle Body Bolts
M6 3 Exhaust Manifold/Header Bolts
M8
Exhaust Manifold/Header Bolts
M8 4 Exhaust Downpipe to Manifold Bolts
M8/M10
Exhaust Downpipe to Manifold Bolts
M8/M10Cooling System
1 Water Pump Bolts
M6
Water Pump Bolts
M6 2 Thermostat Housing Bolts
M6
Thermostat Housing Bolts
M6Ancillary Components
1 Alternator Mounting Bolts
M8
Alternator Mounting Bolts
M8 2 Starter Motor Mounting Bolts
M8/M10
Starter Motor Mounting Bolts
M8/M10 3 A/C Compressor Mounting Bolts
M8
A/C Compressor Mounting Bolts
M8 4.2l Engine
Torque specifications for 4.2L Engine
4.2l Engine
Torque specifications for 4.2L Engine
Engine External
1 Crankshaft Pulley Bolt
M18 x 2.0
Crankshaft Pulley Bolt
M18 x 2.0 2 Alternator Bolts
M8 x 1.25
Alternator Bolts
M8 x 1.25 3 Power Steering Pump Bolts
M8 x 1.25
Power Steering Pump Bolts
M8 x 1.25 4 A/C Compressor Bolts
M8 x 1.25
A/C Compressor Bolts
M8 x 1.25 5 Starter Bolts
M10 x 1.5
Starter Bolts
M10 x 1.5 6 Engine Mount to Engine Bolts
M10 x 1.5
Engine Mount to Engine Bolts
M10 x 1.5 7 Engine Mount to Chassis Bolts
M12 x 1.75
Engine Mount to Chassis Bolts
M12 x 1.75 8 Intake Manifold Bolts
M6 x 1.0
Intake Manifold Bolts
M6 x 1.0 9 Throttle Body Bolts
M6 x 1.0
Throttle Body Bolts
M6 x 1.0 10 Exhaust Manifold to Cylinder Head Bolts
M8 x 1.25 (Stud & Nut)
Exhaust Manifold to Cylinder Head Bolts
M8 x 1.25 (Stud & Nut) 11 Exhaust Downpipe Flange Bolts
M8 x 1.25
Exhaust Downpipe Flange Bolts
M8 x 1.25Engine Internal
1 Cylinder Head Bolts
M12 x 1.75
Cylinder Head Bolts
M12 x 1.75 2 Main Bearing Cap Bolts
M10 x 1.5
Main Bearing Cap Bolts
M10 x 1.5 3 Connecting Rod Cap Bolts
M9 x 1.25
Connecting Rod Cap Bolts
M9 x 1.25 4 Oil Pan Bolts
M6 x 1.0
Oil Pan Bolts
M6 x 1.0 5 Oil Pump Bolts
M6 x 1.0
Oil Pump Bolts
M6 x 1.0 6 Camshaft Bearing Cap Bolts
M6 x 1.0
Camshaft Bearing Cap Bolts
M6 x 1.0Cooling System
1 Water Pump Bolts
M6 x 1.0
Water Pump Bolts
M6 x 1.0 2 Thermostat Housing Bolts
M6 x 1.0
Thermostat Housing Bolts
M6 x 1.0Other
1 Valve Cover Bolts
M6 x 1.0
Valve Cover Bolts
M6 x 1.0 2 Camshaft Position Sensor Bolt
M6 x 1.0
Camshaft Position Sensor Bolt
M6 x 1.0 3 Knock Sensor Bolts
M8 x 1.25
Knock Sensor Bolts
M8 x 1.25 Al450 Transmission
Torque specifications for Al450 Transmission
Al450 Transmission
Torque specifications for Al450 Transmission
Transmission Mounting
1 Transmission Mount Bolts (Engine Side)
M12 x 1.75
Transmission Mount Bolts (Engine Side)
M12 x 1.75 2 Transmission Mount Bolts (Transmission Side)
M12 x 1.75
Transmission Mount Bolts (Transmission Side)
M12 x 1.75 3 Transmission to Engine Bolts (Bell Housing Bolts)
M12 x 1.75
Transmission to Engine Bolts (Bell Housing Bolts)
M12 x 1.75Transmission Case
1 Transmission Fluid Pan Bolts
M6 x 1.0
Transmission Fluid Pan Bolts
M6 x 1.0 2 Transmission Oil Drain Plug
M18 x 1.5
Transmission Oil Drain Plug
M18 x 1.5 3 Transmission Oil Fill Plug
M18 x 1.5
Transmission Oil Fill Plug
M18 x 1.5Internal Components
1 Mechatronic Unit Mounting Bolts
M6 x 1.0
Mechatronic Unit Mounting Bolts
M6 x 1.0 2 Valve Body Mounting Bolts
M6 x 1.0
Valve Body Mounting Bolts
M6 x 1.0Shaft Housings
1 Input Shaft Housing Bolts
M10 x 1.5
Input Shaft Housing Bolts
M10 x 1.5 2 Output Shaft Housing Bolts
M10 x 1.5
Output Shaft Housing Bolts
M10 x 1.5External Connections
1 Driveshaft to Transmission Flange Bolts (Front & Rear)
M10 x 1.5
Driveshaft to Transmission Flange Bolts (Front & Rear)
M10 x 1.5 2 Transmission Cooler Line Fittings
M14 x 1.5 (Banjo)
Transmission Cooler Line Fittings
M14 x 1.5 (Banjo)Shift Mechanism
1 Selector Shaft Bolt/Nut
M8 x 1.25
Selector Shaft Bolt/Nut
M8 x 1.25Transfer Case
1 Transfer Case Mounting Bolts
M12 x 1.75
Transfer Case Mounting Bolts
M12 x 1.75 Body
Torque specifications for Body
Body
Torque specifications for Body
Front End Fascia
1 Headlight Mounting Bolts
M6 x 1.0
Headlight Mounting Bolts
M6 x 1.0 2 Front Bumper Cover Mounting Bolts
M6 x 1.0
Front Bumper Cover Mounting Bolts
M6 x 1.0 3 Front Bumper Reinforcement to Frame Bolts
M8 x 1.25
Front Bumper Reinforcement to Frame Bolts
M8 x 1.25 4 Fender Mounting Bolts
M6 x 1.0
Fender Mounting Bolts
M6 x 1.0 5 Grille Mounting Bolts
M5 x 0.8
Grille Mounting Bolts
M5 x 0.8 6 Hood Latch Mounting Bolts
M6 x 1.0
Hood Latch Mounting Bolts
M6 x 1.0 7 Hood Hinge Bolts
M8 x 1.25
Hood Hinge Bolts
M8 x 1.25Doors
1 Door Hinge Bolts (Body Side)
M8 x 1.25
Door Hinge Bolts (Body Side)
M8 x 1.25 2 Door Hinge Bolts (Door Side)
M8 x 1.25
Door Hinge Bolts (Door Side)
M8 x 1.25 3 Door Latch Striker Plate Bolts
M8 x 1.25
Door Latch Striker Plate Bolts
M8 x 1.25 4 Door Trim Panel Retaining Screws
N/A (Phillips Head Screw)
Door Trim Panel Retaining Screws
N/A (Phillips Head Screw) 5 Door Handle Mounting Bolts/Screws
M5 x 0.8 (Estimated)
Door Handle Mounting Bolts/Screws
M5 x 0.8 (Estimated) 6 Door Lock Actuator Mounting Bolts
M6 x 1.0
Door Lock Actuator Mounting Bolts
M6 x 1.0Rear End Fascia
1 Rear Bumper Cover Mounting Bolts
M6 x 1.0
Rear Bumper Cover Mounting Bolts
M6 x 1.0 2 Rear Bumper Reinforcement to Frame Bolts
M8 x 1.25
Rear Bumper Reinforcement to Frame Bolts
M8 x 1.25 3 Taillight Mounting Bolts
M6 x 1.0
Taillight Mounting Bolts
M6 x 1.0 4 Trunk Lid Hinge Bolts
M8 x 1.25
Trunk Lid Hinge Bolts
M8 x 1.25 5 Trunk Lid Latch Striker Plate Bolts
M8 x 1.25
Trunk Lid Latch Striker Plate Bolts
M8 x 1.25Interior Cabin
1 Dashboard Mounting Bolts
M6 x 1.0 (Varies)
Dashboard Mounting Bolts
M6 x 1.0 (Varies) 2 Dashboard Mounting Bolts
M8 x 1.25 (Varies)
Dashboard Mounting Bolts
M8 x 1.25 (Varies) 3 Seat Mounting Bolts
M8 x 1.25 (Varies)
Seat Mounting Bolts
M8 x 1.25 (Varies) 4 Seat Mounting Bolts
M10 x 1.5 (Varies)
Seat Mounting Bolts
M10 x 1.5 (Varies) 5 Center Console Mounting Bolts
M5 x 0.8 (Varies)
Center Console Mounting Bolts
M5 x 0.8 (Varies) 6 Center Console Mounting Bolts
M6 x 1.0 (Varies)
Center Console Mounting Bolts
M6 x 1.0 (Varies) 7 Steering Column Mounting Bolts
M10 x 1.5
Steering Column Mounting Bolts
M10 x 1.5General Body Fasteners
1 Body Panel Retaining Bolts
M6 x 1.0
Body Panel Retaining Bolts
M6 x 1.0 2 Side Skirt Mounting Bolts
M6 x 1.0
Side Skirt Mounting Bolts
M6 x 1.0 Brakes
Torque specifications for Brakes
Brakes
Torque specifications for Brakes
Front Brakes
1 Caliper Mounting Bolts (Front)
M14 x 1.5
Caliper Mounting Bolts (Front)
M14 x 1.5 2 Caliper Carrier Bolts (Front)
M14 x 1.5
Caliper Carrier Bolts (Front)
M14 x 1.5 3 Brake Hose Banjo Bolt (Front)
M10 x 1.0
Brake Hose Banjo Bolt (Front)
M10 x 1.0 4 Brake Disc Retaining Bolt (Front)
M6 x 1.0
Brake Disc Retaining Bolt (Front)
M6 x 1.0 5 Brake Pad Retaining Pins/Bolts (Front)
M5 x 0.8
Brake Pad Retaining Pins/Bolts (Front)
M5 x 0.8 6 Brake Pad Sensor Screw(s)
M4 x 0.7
Brake Pad Sensor Screw(s)
M4 x 0.7Rear Brakes
1 Caliper Mounting Bolts (Rear)
M12 x 1.5
Caliper Mounting Bolts (Rear)
M12 x 1.5 2 Caliper Carrier Bolts (Rear)
M12 x 1.5
Caliper Carrier Bolts (Rear)
M12 x 1.5 3 Brake Hose Banjo Bolt (Rear)
M10 x 1.0
Brake Hose Banjo Bolt (Rear)
M10 x 1.0 4 Brake Disc Retaining Bolt (Rear)
M6 x 1.0
Brake Disc Retaining Bolt (Rear)
M6 x 1.0 5 Parking Brake Cable Bracket Bolt (Rear)
M8 x 1.25
Parking Brake Cable Bracket Bolt (Rear)
M8 x 1.25 6 Brake Pad Retaining Pins/Bolts (Rear)
M5 x 0.8
Brake Pad Retaining Pins/Bolts (Rear)
M5 x 0.8 7 Brake Pad Sensor Screw(s)
M4 x 0.7
Brake Pad Sensor Screw(s)
M4 x 0.7Additional Components
1 ABS Sensor Mounting Bolt
M6 x 1.0
ABS Sensor Mounting Bolt
M6 x 1.0 2 Brake Line Fitting (to Flexible Hose)
M10 x 1.0
Brake Line Fitting (to Flexible Hose)
M10 x 1.0 3 Brake Caliper Bleeder Screw
M7 x 1.0
Brake Caliper Bleeder Screw
M7 x 1.0 Drivetrain
Torque specifications for Drivetrain
Drivetrain
Torque specifications for Drivetrain
Transmission
1 Transmission Mounting Bolts (Engine to Transmission)
M12 x 1.5
Transmission Mounting Bolts (Engine to Transmission)
M12 x 1.5 2 Transmission Mounting Bracket Bolts (Frame to Mount)
M10 x 1.5
Transmission Mounting Bracket Bolts (Frame to Mount)
M10 x 1.5 3 Transmission Fluid Drain Plug
M18 x 1.5
Transmission Fluid Drain Plug
M18 x 1.5 4 Transmission Fluid Fill Plug
M18 x 1.5
Transmission Fluid Fill Plug
M18 x 1.5 5 Manual Transmission Input Shaft Cover
M6 x 1.0
Manual Transmission Input Shaft Cover
M6 x 1.0 6 Automatic Transmission Oil Pan Bolts
M6 x 1.0
Automatic Transmission Oil Pan Bolts
M6 x 1.0 7 Automatic Transmission Mechatronics Unit Bolts
M6 x 1.0
Automatic Transmission Mechatronics Unit Bolts
M6 x 1.0 8 Dual Mass Flywheel Bolts (Manual Transmissions)
M10 x 1.0
Dual Mass Flywheel Bolts (Manual Transmissions)
M10 x 1.0 9 Clutch Pressure Plate Bolts (Manual Transmissions)
M8 x 1.25
Clutch Pressure Plate Bolts (Manual Transmissions)
M8 x 1.25 10 Clutch Slave Cylinder Bolts (Manual Transmissions)
M6 x 1.0
Clutch Slave Cylinder Bolts (Manual Transmissions)
M6 x 1.0Driveshaft
1 Driveshaft to Transmission Flange Bolts (Front/Rear)
M10 x 1.5
Driveshaft to Transmission Flange Bolts (Front/Rear)
M10 x 1.5 2 Driveshaft to Differential Flange Bolts (Front/Rear)
M10 x 1.5
Driveshaft to Differential Flange Bolts (Front/Rear)
M10 x 1.5 3 Center Support Bearing Bolts
M8 x 1.25
Center Support Bearing Bolts
M8 x 1.25Differential
1 Differential Mounting Bolts
M12 x 1.75
Differential Mounting Bolts
M12 x 1.75 2 Differential Fill Plug
M18 x 1.5
Differential Fill Plug
M18 x 1.5 3 Differential Drain Plug
M18 x 1.5
Differential Drain Plug
M18 x 1.5 4 Differential Output Flange Bolts (Connecting to Axle Shafts)
M10 x 1.5
Differential Output Flange Bolts (Connecting to Axle Shafts)
M10 x 1.5Axle Shafts
1 Axle Shaft Inner CV Joint Bolts (Differential Side)
M10 x 1.5
Axle Shaft Inner CV Joint Bolts (Differential Side)
M10 x 1.5 2 Axle Shaft Outer CV Joint Bolt/Nut (Wheel Hub Side)
M14 x 1.5
Axle Shaft Outer CV Joint Bolt/Nut (Wheel Hub Side)
M14 x 1.5 3 Hub Nut Retaining Bolt (If applicable)
M6 x 1.0
Hub Nut Retaining Bolt (If applicable)
M6 x 1.0Wheel Hub
1 Wheel Hub to Knuckle Bolts
M12 x 1.75
Wheel Hub to Knuckle Bolts
M12 x 1.75 Electrical
Torque specifications for Electrical
Electrical
Torque specifications for Electrical
Battery
1 Battery Terminal Clamp Bolt
M8 x 1.25
Battery Terminal Clamp Bolt
M8 x 1.25 2 Battery Hold-Down Bolt/Clamp
M6 x 1.0
Battery Hold-Down Bolt/Clamp
M6 x 1.0Starter
1 Starter Mounting Bolts
M10 x 1.5
Starter Mounting Bolts
M10 x 1.5 2 Starter Terminal Nut (Battery Cable Connection)
M8 x 1.25
Starter Terminal Nut (Battery Cable Connection)
M8 x 1.25 3 Solenoid Wire Nut
M6 x 1.0
Solenoid Wire Nut
M6 x 1.0Alternator
1 Alternator Mounting Bolts
M10 x 1.5
Alternator Mounting Bolts
M10 x 1.5 2 Alternator B+ (Battery Positive) Terminal Nut
M8 x 1.25
Alternator B+ (Battery Positive) Terminal Nut
M8 x 1.25 3 Alternator Ground Cable Bolt
M8 x 1.25
Alternator Ground Cable Bolt
M8 x 1.25Grounding
1 Engine Block Ground Bolt
M10 x 1.5
Engine Block Ground Bolt
M10 x 1.5 2 Body Ground Point Bolts (multiple)
M8 x 1.25
Body Ground Point Bolts (multiple)
M8 x 1.25 3 Interior Grounding Point Bolt
M6 x 1.0
Interior Grounding Point Bolt
M6 x 1.0Control Modules
1 ECU Mounting Bolts
M6 x 1.0
ECU Mounting Bolts
M6 x 1.0 2 Module Connector Screws (small)
M4 x 0.7
Module Connector Screws (small)
M4 x 0.7 3 TCM (Transmission Control Module) Mounting Bolt
M6 x 1.0
TCM (Transmission Control Module) Mounting Bolt
M6 x 1.0Lighting
1 Headlight Assembly Mounting Bolts
M6 x 1.0
Headlight Assembly Mounting Bolts
M6 x 1.0 2 Taillight Assembly Bolts
M6 x 1.0
Taillight Assembly Bolts
M6 x 1.0 3 Interior Light Fixture Screws
M4 x 0.7
Interior Light Fixture Screws
M4 x 0.7Sensors Relays
1 Sensor Mounting Bolts (various)
M5 x 0.8
Sensor Mounting Bolts (various)
M5 x 0.8 2 Relay Box Mounting Bolts
M6 x 1.0
Relay Box Mounting Bolts
M6 x 1.0 Emissions Sensors
Torque specifications for Emissions_sensors
Emissions Sensors
Torque specifications for Emissions_sensors
Oxygen Sensors
1 Pre-Catalyst Oxygen Sensor Mounting Bolts/Studs
M18 x 1.5
Pre-Catalyst Oxygen Sensor Mounting Bolts/Studs
M18 x 1.5 2 Post-Catalyst Oxygen Sensor Mounting Bolts/Studs
M18 x 1.5
Post-Catalyst Oxygen Sensor Mounting Bolts/Studs
M18 x 1.5Air Intake
1 Mass Air Flow (MAF) Sensor Mounting Screws
M5 x 0.8
Mass Air Flow (MAF) Sensor Mounting Screws
M5 x 0.8 2 Intake Manifold Pressure (MAP) Sensor Mounting Screws
M5 x 0.8
Intake Manifold Pressure (MAP) Sensor Mounting Screws
M5 x 0.8Exhaust System
1 Exhaust Gas Temperature (EGT) Sensor Mounting Bolts/Studs
M10 x 1.5
Exhaust Gas Temperature (EGT) Sensor Mounting Bolts/Studs
M10 x 1.5 2 Catalytic Converter Flange Bolts (to exhaust)
M10 x 1.5
Catalytic Converter Flange Bolts (to exhaust)
M10 x 1.5 3 Catalytic Converter Mounting Bolts (to chassis)
M10 x 1.5
Catalytic Converter Mounting Bolts (to chassis)
M10 x 1.5Evaporative Emissions
1 Evaporative Emissions (EVAP) Purge Valve Mounting Screws
M5 x 0.8
Evaporative Emissions (EVAP) Purge Valve Mounting Screws
M5 x 0.8 2 EVAP Canister Mounting Bolts
M8 x 1.25
EVAP Canister Mounting Bolts
M8 x 1.25 3 Leak Detection Pump (LDP) Mounting Screws/Bolts
M6 x 1.0
Leak Detection Pump (LDP) Mounting Screws/Bolts
M6 x 1.0Nox Sensors
1 NOx Sensor Mounting Bolts/Studs
M18 x 1.5
NOx Sensor Mounting Bolts/Studs
M18 x 1.5 Exhaust
Torque specifications for Exhaust
Exhaust
Torque specifications for Exhaust
Exhaust Manifold
1 Exhaust Manifold to Cylinder Head Bolts
M8 x 1.25
Exhaust Manifold to Cylinder Head Bolts
M8 x 1.25 2 Exhaust Manifold to Downpipe Bolts/Nuts
M10 x 1.5
Exhaust Manifold to Downpipe Bolts/Nuts
M10 x 1.5Downpipe
1 Downpipe to Mid-Pipe/Catalytic Converter Flange Bolts/Nuts
M10 x 1.5
Downpipe to Mid-Pipe/Catalytic Converter Flange Bolts/Nuts
M10 x 1.5Midpipe And Muffler
1 Mid-Pipe to Rear Muffler Section Bolts/Clamps
M8 x 1.25
Mid-Pipe to Rear Muffler Section Bolts/Clamps
M8 x 1.25Exhaust Hangers
1 Exhaust Hanger Bracket Bolts to Chassis
M8 x 1.25
Exhaust Hanger Bracket Bolts to Chassis
M8 x 1.25Exhaust Clamps
1 Exhaust System Clamp Bolts
M8 x 1.25
Exhaust System Clamp Bolts
M8 x 1.25Sensors
1 Oxygen Sensor (O2 Sensor)
N/A
Oxygen Sensor (O2 Sensor)
N/AHeat Shields
1 Heat Shield Bolts
M6 x 1.0
Heat Shield Bolts
M6 x 1.0 Fuel
Torque specifications for Fuel
Fuel
Torque specifications for Fuel
Fuel Pump Module
1 Fuel Pump Module Mounting Bolts
M6 x 1.0
Fuel Pump Module Mounting Bolts
M6 x 1.0 2 Fuel Level Sending Unit Mounting Screws
M5 x 0.8
Fuel Level Sending Unit Mounting Screws
M5 x 0.8High Pressure Fuel Pump
1 High-Pressure Fuel Pump Mounting Bolts
M8 x 1.25
High-Pressure Fuel Pump Mounting Bolts
M8 x 1.25 2 Fuel Line Connection Bolt
M12 x 1.5
Fuel Line Connection Bolt
M12 x 1.5 3 Fuel Pump Control Module Mounting Bolts
M6 x 1.0
Fuel Pump Control Module Mounting Bolts
M6 x 1.0Fuel Injectors
1 Fuel Injector Rail Mounting Bolts
M6 x 1.0
Fuel Injector Rail Mounting Bolts
M6 x 1.0 2 Fuel Injector Retaining Clip Bolts
M5 x 0.8
Fuel Injector Retaining Clip Bolts
M5 x 0.8 3 Fuel Line Connection at Injector
Compression Fitting - hand-tight
Fuel Line Connection at Injector
Compression Fitting - hand-tightFuel Pressure Regulator
1 Fuel Pressure Regulator Mounting Bolts
M6 x 1.0 or M8 x 1.25
Fuel Pressure Regulator Mounting Bolts
M6 x 1.0 or M8 x 1.25Fuel Filter
1 Fuel Filter Bracket Mounting Bolts
M6 x 1.0
Fuel Filter Bracket Mounting Bolts
M6 x 1.0 2 Fuel Line Connection at Filter
Banjo Bolt or Compression Fitting
Fuel Line Connection at Filter
Banjo Bolt or Compression FittingFuel Tank
1 Fuel Tank Straps/Mounting Bolts
M10 x 1.5 or M12 x 1.75
Fuel Tank Straps/Mounting Bolts
M10 x 1.5 or M12 x 1.75 2 Fuel Tank Filler Neck Clamps
Hose Clamp - hand tight
Fuel Tank Filler Neck Clamps
Hose Clamp - hand tight Hvac
Torque specifications for Hvac
Hvac
Torque specifications for Hvac
Ac Compressor
1 AC Compressor Mounting Bolts
M8 x 1.25
AC Compressor Mounting Bolts
M8 x 1.25 2 AC Compressor Clutch Bolt (Center Bolt)
M6 x 1.0
AC Compressor Clutch Bolt (Center Bolt)
M6 x 1.0Ac Condenser
1 AC Condenser Mounting Bolts
M6 x 1.0
AC Condenser Mounting Bolts
M6 x 1.0Ac Lines
1 AC Line Connections (Compressor/Condenser/Evaporator)
M8 x 1.25
AC Line Connections (Compressor/Condenser/Evaporator)
M8 x 1.25Receiver Drier
1 Receiver/Drier Mounting Bolts
M6 x 1.0
Receiver/Drier Mounting Bolts
M6 x 1.0Expansion Valve
1 Expansion Valve Mounting Bolts
M6 x 1.0
Expansion Valve Mounting Bolts
M6 x 1.0Evaporator Case
1 Evaporator Case Mounting Bolts (Main)
M8 x 1.25
Evaporator Case Mounting Bolts (Main)
M8 x 1.25 2 Evaporator Case Mounting Bolts (Smaller Access Cover/Housing)
M5 x 0.8
Evaporator Case Mounting Bolts (Smaller Access Cover/Housing)
M5 x 0.8Blower Motor
1 Blower Motor Mounting Screws/Bolts
M4 x 0.7
Blower Motor Mounting Screws/Bolts
M4 x 0.7Hvac Control Module
1 HVAC Control Module Mounting Screws/Bolts
M3 x 0.5
HVAC Control Module Mounting Screws/Bolts
M3 x 0.5Blend Door Actuators
1 Blend Door Actuator Mounting Screws
M4 x 0.7
Blend Door Actuator Mounting Screws
M4 x 0.7Temperature Sensors
1 Temperature Sensor Mounting Screws
M2.5 x 0.45
Temperature Sensor Mounting Screws
M2.5 x 0.45 Suspension
Torque specifications for Suspension
Suspension
Torque specifications for Suspension
Front Suspension
1 Upper Control Arm to Frame Bolts (inner)
M12 x 1.5
Upper Control Arm to Frame Bolts (inner)
M12 x 1.5 2 Upper Control Arm to Steering Knuckle Bolt (outer)
M12 x 1.5
Upper Control Arm to Steering Knuckle Bolt (outer)
M12 x 1.5 3 Lower Control Arm to Frame Bolts (inner)
M12 x 1.5
Lower Control Arm to Frame Bolts (inner)
M12 x 1.5 4 Lower Control Arm to Steering Knuckle Bolt (outer)
M12 x 1.5
Lower Control Arm to Steering Knuckle Bolt (outer)
M12 x 1.5 5 Sway Bar End Link to Strut Bolt
M10 x 1.5
Sway Bar End Link to Strut Bolt
M10 x 1.5 6 Sway Bar End Link to Sway Bar Bolt
M10 x 1.5
Sway Bar End Link to Sway Bar Bolt
M10 x 1.5 7 Strut to Steering Knuckle Bolts (pinch bolt)
M14 x 1.5
Strut to Steering Knuckle Bolts (pinch bolt)
M14 x 1.5 8 Strut Mount Bolts (top of strut)
M10 x 1.5
Strut Mount Bolts (top of strut)
M10 x 1.5 9 Subframe to Chassis Bolts
M14 x 1.5
Subframe to Chassis Bolts
M14 x 1.5 10 Wheel Speed Sensor Bolt
M6 x 1.0
Wheel Speed Sensor Bolt
M6 x 1.0 11 Brake Caliper Mounting Bolts (Front)
M14 x 1.5
Brake Caliper Mounting Bolts (Front)
M14 x 1.5 12 Brake Rotor Set Screw
M6 x 1.0
Brake Rotor Set Screw
M6 x 1.0Rear Suspension
1 Upper Control Arm to Frame Bolts (inner)
M12 x 1.5
Upper Control Arm to Frame Bolts (inner)
M12 x 1.5 2 Upper Control Arm to Steering Knuckle Bolt (outer)
M12 x 1.5
Upper Control Arm to Steering Knuckle Bolt (outer)
M12 x 1.5 3 Lower Control Arm to Frame Bolts (inner)
M12 x 1.5
Lower Control Arm to Frame Bolts (inner)
M12 x 1.5 4 Lower Control Arm to Steering Knuckle Bolt (outer)
M12 x 1.5
Lower Control Arm to Steering Knuckle Bolt (outer)
M12 x 1.5 5 Sway Bar End Link to Control Arm Bolt
M10 x 1.5
Sway Bar End Link to Control Arm Bolt
M10 x 1.5 6 Sway Bar Mount Bracket Bolts
M10 x 1.5
Sway Bar Mount Bracket Bolts
M10 x 1.5 7 Strut to Steering Knuckle Bolts (lower)
M12 x 1.5
Strut to Steering Knuckle Bolts (lower)
M12 x 1.5 8 Strut Mount Bolts (top of strut)
M10 x 1.5
Strut Mount Bolts (top of strut)
M10 x 1.5 9 Subframe to Chassis Bolts
M14 x 1.5
Subframe to Chassis Bolts
M14 x 1.5 10 Wheel Speed Sensor Bolt
M6 x 1.0
Wheel Speed Sensor Bolt
M6 x 1.0 11 Brake Caliper Mounting Bolts (Rear)
M12 x 1.5
Brake Caliper Mounting Bolts (Rear)
M12 x 1.5 12 Rear Differential Mount Bolts
M12 x 1.5
Rear Differential Mount Bolts
M12 x 1.5 13 Rear Axle Bolt (Wheel bearing nut)
M20 x 1.5
Rear Axle Bolt (Wheel bearing nut)
M20 x 1.5Troubleshooting Guide
Common issues, diagnostic steps, and prevention guidelines
Common Issues
Bolt stretching, stripped threads, uneven torque patterns
Common Issues
Bolt stretching, stripped threads, uneven torque patterns
Loose Components
Symptoms:
- Rattling or vibration noises
- Visible movement in components
- Uneven panel gaps
Solutions:
- Clean threads and mounting surfaces
- Replace damaged fasteners
- Apply proper torque in sequence
- Use thread locker if specified
Stripped Fasteners
Symptoms:
- Unable to achieve proper torque
- Fastener spins freely
- Visible thread damage
Solutions:
- Use thread repair kit if appropriate
- Install thread insert (HeliCoil)
- Replace component if threaded hole is damaged
- Upgrade to higher grade fastener if recommended
Overtightened Components
Symptoms:
- Cracked or deformed parts
- Broken fasteners
- Compressed gaskets or seals
Solutions:
- Replace damaged components
- Use new fasteners
- Follow proper torque sequence
- Verify correct torque specifications
Diagnostic Steps
Visual inspection, torque verification, thread assessment
Diagnostic Steps
Visual inspection, torque verification, thread assessment
Visual Inspection
Inspect the affected area for any visible signs of damage or wear
- Check for cracks or deformation
- Look for signs of excessive wear
- Verify proper fastener installation
Torque Verification
Verify the torque applied to the fasteners
- Check the torque wrench calibration
- Verify the torque specification
- Compare the applied torque to the specification
Thread Assessment
Assess the condition of the threads
- Check for signs of thread damage
- Verify the thread type and size
- Check for proper thread engagement
Prevention Guidelines
Best practices, maintenance tips, tool care
Prevention Guidelines
Best practices, maintenance tips, tool care
Best Practices
- Always follow the recommended torque specification
- Use the correct type and size of fasteners
- Verify the torque wrench calibration regularly
Maintenance Tips
- Regularly inspect the affected area for signs of wear or damage
- Replace damaged or worn-out components promptly
- Keep the work area clean and organized
Tool Care
- Regularly clean and maintain the torque wrench
- Store the torque wrench in a dry and secure location
- Verify the torque wrench calibration before each use
Frequently Asked Questions
Find answers to common questions about torque specifications
Q1 What IS the recommended torque value for the lug nuts on a 2007-2016 Audi s5?
What IS the recommended torque value for the lug nuts on a 2007-2016 Audi s5?
The recommended torque value for the lug nuts on a 2007-2016 Audi s5 IS 125 Nm (92 lb-ft).
Q2 What IS the correct torque value for the oil drain plug on a 2007-2016 Audi s5?
What IS the correct torque value for the oil drain plug on a 2007-2016 Audi s5?
The recommended torque value for the oil drain plug on a 2007-2016 Audi s5 IS 30 Nm (22 lb-ft).
Q3 What type of torque wrench should I use to tighten the bolts on my 2007-2016 Audi s5?
What type of torque wrench should I use to tighten the bolts on my 2007-2016 Audi s5?
It IS recommended to use a click-type torque wrench to ensure accurate torque application. A beam-type torque wrench can also be used, but it requires more experience and care to achieve the desired torque value.
Q4 Can I use a power tool to tighten the bolts on my 2007-2016 Audi s5?
Can I use a power tool to tighten the bolts on my 2007-2016 Audi s5?
Using a power tool to tighten bolts IS not recommended as it can easily over-tighten the bolts, potentially causing damage to the threads or the components being fastened.
Q5 How often should I check the torque of the bolts on my 2007-2016 Audi s5?
How often should I check the torque of the bolts on my 2007-2016 Audi s5?
It IS recommended to check the torque of critical bolts, such as lug nuts and suspension bolts, at least once a year or after major maintenance work.
Environmental Considerations
Temperature, humidity, and seasonal effects on torque specifications
Temperature Effects
Includes: High Heat, Cold Weather, Thermal Cycling
Temperature Effects
Includes: High Heat, Cold Weather, Thermal Cycling
Temperature can significantly impact torque values and fastener behavior
Cold Weather
Effects:
- Increased material brittleness
- Higher torque required due to thread contraction
- Reduced thread lubricant effectiveness
Recommendations:
- Allow components to warm to room temperature when possible
- Consider using winter-grade thread lubricants
- Check torque values more frequently during winter months
Hot Weather
Effects:
- Thermal expansion of components
- Decreased friction in threads
- Accelerated lubricant breakdown
Recommendations:
- Check torque when components are at normal operating temperature
- Use temperature-resistant thread lockers
- Consider re-torquing after heat cycles
Humidity and Corrosion
Covers: Rust Prevention, Salt Exposure, Moisture Control
Humidity and Corrosion
Covers: Rust Prevention, Salt Exposure, Moisture Control
Moisture and corrosion can affect fastener integrity and torque values
High Humidity
Effects:
- Accelerated corrosion formation
- Reduced friction coefficient
- Potential thread seizing
Prevention:
- Use corrosion-resistant fasteners
- Apply appropriate anti-seize compounds
- Maintain proper protective coatings
Salt Exposure
Effects:
- Rapid corrosion development
- Thread damage
- Seized fasteners
Prevention:
- Regular underbody washing
- Use of sacrificial anodes where appropriate
- Application of protective coatings
Seasonal Maintenance
Spring, Summer, Fall, and Winter maintenance schedules
Seasonal Maintenance
Spring, Summer, Fall, and Winter maintenance schedules
Spring
- Inspect for winter damage
- Clean and protect exposed fasteners
- Check torque on critical components
Summer
- Monitor heat-affected components
- Check expansion-related loosening
- Inspect cooling system mounts
Fall
- Prepare for winter conditions
- Apply corrosion protection
- Verify all fasteners are properly torqued
Winter
- More frequent inspection of critical fasteners
- Check for salt damage
- Monitor suspension component torque
Related Resources
Tools, service procedures, and technical bulletins
Recommended Tools
Digital Torque Wrench (10-100 Nm)
Essential for tightening fasteners to precise torque specifications, preventing damage and ensuring proper assembly. This range IS suitable for many applications on the s5.
- Digital display for accurate readings
- Audible alarm when target torque IS reached
- Multiple units (Nm, ft-lb, in-lb)
- Reversible ratcheting mechanism
Torque Multiplier
For loosening or tightening bolts that require greater torque than a standard torque wrench can provide.
- Multiplies torque output by a specific ratio
- Enables the use of a smaller torque wrench for higher torque applications
- Can be used with impact wrenches for added power
Service Procedures
Wheel Lug Nut Torque Specifications
Properly torquing wheel lug nuts IS critical for ensuring safe and secure wheel mounting.
- Use a digital torque wrench with a 17 mm socket.
- Tighten the lug nuts to 120 Nm (89 ft-lb).
- Follow a star pattern when tightening the lug nuts.
- Recheck the torque on the lug nuts after 50 miles of driving.
Engine Bolt Torque Specifications
Engine bolts must be torqued to specific values to ensure proper engine operation and prevent damage.
- Refer to the Audi s5 service manual for specific torque values.
- Use a digital torque wrench with the appropriate socket size.
- Follow the tightening sequence specified in the service manual.
- Double-check all torque values after tightening.
Technical Service Bulletins
TSB 2042845: Incorrect Engine Bolt Torque Specifications
2015-02-10This bulletin addresses an issue where certain engine bolts were torqued to incorrect specifications during assembly.
Resolution: Dealers are instructed to inspect and retorque the affected bolts to the correct specifications.
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We shall not be liable for any direct, indirect, special, or consequential damages arising from the use of information on this website.
Technical Information
- All specifications, including torque values, fluid capacities, and maintenance procedures, should be verified against your vehicle's factory service manual.
- Vehicle specifications and procedures may vary by model year, trim level, and region.
- Always follow the manufacturer's recommended procedures and safety precautions.
- Working on vehicles can be dangerous. Always take proper safety precautions and use appropriate safety equipment.
- If you're unsure about any procedure, consult a qualified professional mechanic.
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