Audi Vehicle Models Audi S4 1991-1994 Torque Specifications
Complete Audi Vehicle Models Audi S4 1991-1994 torque specifications guide. Includes factory-specified torque values, torque sequences, and technical specifications for all components including body, brakes, drivetrain, electrical, emissions sensors, fuel, exhaust, HVAC, and suspension. Essential information for proper assembly and maintenance.
Important Information
Safety guidelines and reference information for proper torque application
Safety First
- Always verify torque specifications with your vehicle's factory service manual
- Use properly calibrated torque wrenches
- Replace all torque-to-yield (TTY) bolts - they are single-use only
- When in doubt, consult a professional mechanic
Quick Reference Guide
Quick Reference Guide
Common Torque Patterns
Star Pattern
Used for wheels and other circular bolt patterns
Cross Pattern
Used for gaskets and cover plates
Sequential Pattern
Used for head bolts and other critical components
Common Mistakes to Avoid
Common Mistakes to Avoid
Over-tightening
Exceeding the specified torque value can stretch or break fasteners, damage threads, or crack components.
Always use a calibrated torque wrench and follow specifications exactly.
Incorrect Torque Sequence
Tightening bolts in the wrong order can cause uneven pressure distribution and potential leaks or damage.
Follow the manufacturer's specified torque sequence pattern.
Dirty Threads
Dirt, rust, or old thread locker can affect torque readings and proper fastener tension.
Clean and inspect all threads before assembly. Use new thread locker if specified.
Reusing TTY Bolts
Torque-to-yield bolts are designed to stretch and must not be reused.
Always replace TTY bolts with new ones. They are single-use only.
Dry vs. Lubricated
Not accounting for whether torque specs are for dry or lubricated fasteners can lead to incorrect tension.
Check if specs are for dry or lubricated threads. Use specified lubricant when required.
Recommended Tools
Recommended Tools
Torque Wrench (1/4" Drive)
Torque Wrench (3/8" Drive)
Torque Wrench (1/2" Drive)
Angle Gauge
Torque Wrench Care
- Calibrate annually or after 5,000 clicks
- Store at lowest setting
- Keep clean and lubricated
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Torque Calculator
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2.2l Engine
Torque specifications for 2.2L Engine
2.2l Engine
Torque specifications for 2.2L Engine
Cylinder Head
1 Cylinder Head Bolts (Long)
M12 x 1.5
Cylinder Head Bolts (Long)
M12 x 1.5 2 Cylinder Head Bolts (Short)
M10 x 1.5
Cylinder Head Bolts (Short)
M10 x 1.5Intake Manifold
1 Intake Manifold Bolts
M8 x 1.25
Intake Manifold Bolts
M8 x 1.25 2 Throttle Body Bolts
M6 x 1.0
Throttle Body Bolts
M6 x 1.0Exhaust Manifold
1 Exhaust Manifold to Cylinder Head Nuts/Studs
M8 x 1.25
Exhaust Manifold to Cylinder Head Nuts/Studs
M8 x 1.25 2 Exhaust Manifold to Downpipe Flange Bolts
M10 x 1.5
Exhaust Manifold to Downpipe Flange Bolts
M10 x 1.5Valve Train
1 Camshaft Bearing Cap Bolts
M8 x 1.25
Camshaft Bearing Cap Bolts
M8 x 1.25 2 Valve Cover Bolts/Nuts
M6 x 1.0
Valve Cover Bolts/Nuts
M6 x 1.0Engine Internals
1 Connecting Rod Bolts
M9 x 1.0
Connecting Rod Bolts
M9 x 1.0 2 Main Bearing Cap Bolts
M10 x 1.5
Main Bearing Cap Bolts
M10 x 1.5 3 Oil Pan Bolts
M6 x 1.0
Oil Pan Bolts
M6 x 1.0 4 Oil Pump Bolts
M6 x 1.0
Oil Pump Bolts
M6 x 1.0 5 Flywheel/Flexplate Bolts
M10 x 1.5
Flywheel/Flexplate Bolts
M10 x 1.5Timing Components
1 Timing Belt Tensioner Bolt
M8 x 1.25
Timing Belt Tensioner Bolt
M8 x 1.25 2 Camshaft Sprocket Bolts
M10 x 1.5
Camshaft Sprocket Bolts
M10 x 1.5Engine Accessories
1 Alternator Mounting Bolts
M8 x 1.25
Alternator Mounting Bolts
M8 x 1.25 2 Power Steering Pump Mounting Bolts
M8 x 1.25
Power Steering Pump Mounting Bolts
M8 x 1.25 3 AC Compressor Mounting Bolts
M8 x 1.25
AC Compressor Mounting Bolts
M8 x 1.25 4 Starter Motor Bolts
M10 x 1.5
Starter Motor Bolts
M10 x 1.5Other Fasteners
1 Engine Mount Bolts
M12 x 1.75
Engine Mount Bolts
M12 x 1.75 Body
Torque specifications for Body
Body
Torque specifications for Body
Front End And Bumper
1 Headlight Mounting Bolts
M6 x 1.0
Headlight Mounting Bolts
M6 x 1.0 2 Front Bumper Cover Bolts/Fasteners
M6 x 1.0 and self-tapping
Front Bumper Cover Bolts/Fasteners
M6 x 1.0 and self-tapping 3 Front Bumper Support Bolts
M8 x 1.25
Front Bumper Support Bolts
M8 x 1.25 4 Fender Mounting Bolts (to body)
M6 x 1.0
Fender Mounting Bolts (to body)
M6 x 1.0 5 Grille Mounting Screws/Bolts
M5 x 0.8
Grille Mounting Screws/Bolts
M5 x 0.8Doors And Related
1 Door Hinge Bolts (to body)
M8 x 1.25
Door Hinge Bolts (to body)
M8 x 1.25 2 Door Hinge Bolts (to door)
M8 x 1.25
Door Hinge Bolts (to door)
M8 x 1.25 3 Door Latch Mechanism Bolts (to door)
M6 x 1.0
Door Latch Mechanism Bolts (to door)
M6 x 1.0 4 Door Striker Plate Bolts (to body)
M6 x 1.0
Door Striker Plate Bolts (to body)
M6 x 1.0 5 Door Panel Screws/Fasteners
Plastic fasteners and screws
Door Panel Screws/Fasteners
Plastic fasteners and screws 6 Door Handle Mounting Bolts
M4 x 0.7 or M5 x 0.8
Door Handle Mounting Bolts
M4 x 0.7 or M5 x 0.8 7 Window Regulator Bolts
M6 x 1.0
Window Regulator Bolts
M6 x 1.0Rear End And Bumper
1 Rear Bumper Cover Bolts/Fasteners
M6 x 1.0 and self-tapping
Rear Bumper Cover Bolts/Fasteners
M6 x 1.0 and self-tapping 2 Rear Bumper Support Bolts
M8 x 1.25
Rear Bumper Support Bolts
M8 x 1.25 3 Tail Light Mounting Bolts
M5 x 0.8 or M6 x 1.0
Tail Light Mounting Bolts
M5 x 0.8 or M6 x 1.0 4 Trunk/Hatch Lid Hinge Bolts
M8 x 1.25
Trunk/Hatch Lid Hinge Bolts
M8 x 1.25 5 Trunk/Hatch Latch Bolts
M6 x 1.0
Trunk/Hatch Latch Bolts
M6 x 1.0Interior And Seats
1 Seat Mounting Bolts (to floor)
M10 x 1.5
Seat Mounting Bolts (to floor)
M10 x 1.5 2 Seatbelt Mounting Bolts (to body/seat)
M10 x 1.5
Seatbelt Mounting Bolts (to body/seat)
M10 x 1.5 3 Dashboard Mounting Bolts/Screws
M5 x 0.8 and M6 x 1.0
Dashboard Mounting Bolts/Screws
M5 x 0.8 and M6 x 1.0 4 Console Mounting Bolts/Screws
M5 x 0.8 and M6 x 1.0
Console Mounting Bolts/Screws
M5 x 0.8 and M6 x 1.0 5 Steering Column Mounting Bolts
M8 x 1.25
Steering Column Mounting Bolts
M8 x 1.25Other Body Components
1 Hood Hinge Bolts
M8 x 1.25
Hood Hinge Bolts
M8 x 1.25 2 Hood Latch/Strike Bolts
M6 x 1.0
Hood Latch/Strike Bolts
M6 x 1.0 Brakes
Torque specifications for Brakes
Brakes
Torque specifications for Brakes
Front Brakes
1 Caliper Mounting Bolts (to Carrier)
M12 x 1.5
Caliper Mounting Bolts (to Carrier)
M12 x 1.5 2 Caliper Carrier Mounting Bolts (to Knuckle/Upright)
M14 x 1.5
Caliper Carrier Mounting Bolts (to Knuckle/Upright)
M14 x 1.5 3 Brake Rotor Set Screw
M5 x 0.8
Brake Rotor Set Screw
M5 x 0.8 4 Brake Line to Caliper Banjo Bolt
M10 x 1.0
Brake Line to Caliper Banjo Bolt
M10 x 1.0 5 Brake Pad Retaining Pins
M6 x 1.0
Brake Pad Retaining Pins
M6 x 1.0Rear Brakes
1 Caliper Mounting Bolts (to Carrier)
M12 x 1.5
Caliper Mounting Bolts (to Carrier)
M12 x 1.5 2 Caliper Carrier Mounting Bolts (to Trailing Arm/Axle Housing)
M12 x 1.5
Caliper Carrier Mounting Bolts (to Trailing Arm/Axle Housing)
M12 x 1.5 3 Rear Rotor Set Screw
M5 x 0.8
Rear Rotor Set Screw
M5 x 0.8 4 Brake Line to Caliper Banjo Bolt (rear)
M10 x 1.0
Brake Line to Caliper Banjo Bolt (rear)
M10 x 1.0 5 Parking Brake Cable Adjustment Bolt
M6 x 1.0
Parking Brake Cable Adjustment Bolt
M6 x 1.0General System
1 Wheel Lug Bolts
M14 x 1.5
Wheel Lug Bolts
M14 x 1.5 2 Bleeder Screws
M7 x 1.0
Bleeder Screws
M7 x 1.0 Drivetrain
Torque specifications for Drivetrain
Drivetrain
Torque specifications for Drivetrain
Transmission
1 Transmission-to-Engine Bolts
M12 x 1.5
Transmission-to-Engine Bolts
M12 x 1.5 2 Transmission Mount Bolts
M10 x 1.5
Transmission Mount Bolts
M10 x 1.5 3 Transmission Case Bolts (General)
M8 x 1.25
Transmission Case Bolts (General)
M8 x 1.25 4 Transmission Drain Plug
M18 x 1.5
Transmission Drain Plug
M18 x 1.5 5 Transmission Fill Plug
M18 x 1.5
Transmission Fill Plug
M18 x 1.5 6 Shift Linkage Bolts
M8 x 1.25
Shift Linkage Bolts
M8 x 1.25 7 Output Flange Bolts (To driveshaft)
M8 x 1.25
Output Flange Bolts (To driveshaft)
M8 x 1.25Driveshaft
1 Driveshaft Center Support Bearing Bolts
M8 x 1.25
Driveshaft Center Support Bearing Bolts
M8 x 1.25 2 Driveshaft Flex Disc Bolts (Guibo Bolts)
M10 x 1.5
Driveshaft Flex Disc Bolts (Guibo Bolts)
M10 x 1.5 3 Driveshaft Flange Bolts (to Rear Differential)
M10 x 1.5
Driveshaft Flange Bolts (to Rear Differential)
M10 x 1.5Rear Differential
1 Differential Mount Bolts
M12 x 1.5
Differential Mount Bolts
M12 x 1.5 2 Differential Case Bolts
M8 x 1.25
Differential Case Bolts
M8 x 1.25 3 Differential Drain Plug
M18 x 1.5
Differential Drain Plug
M18 x 1.5 4 Differential Fill Plug
M18 x 1.5
Differential Fill Plug
M18 x 1.5 5 Differential Output Flange Bolts (to Axles)
M10 x 1.5
Differential Output Flange Bolts (to Axles)
M10 x 1.5Axles
1 Axle Inner CV Joint Bolts (to Differential)
M10 x 1.5
Axle Inner CV Joint Bolts (to Differential)
M10 x 1.5 2 Axle Outer CV Joint Bolts (to Wheel Hub)
M10 x 1.5
Axle Outer CV Joint Bolts (to Wheel Hub)
M10 x 1.5 3 Wheel Bearing Hub Bolt (Center axle bolt)
M14 x 1.5
Wheel Bearing Hub Bolt (Center axle bolt)
M14 x 1.5Clutch Flywheel
1 Pressure Plate Bolts
M8 x 1.25
Pressure Plate Bolts
M8 x 1.25 2 Flywheel Bolts
M10 x 1.5
Flywheel Bolts
M10 x 1.5 Electrical
Torque specifications for Electrical
Electrical
Torque specifications for Electrical
Battery System
1 Battery Terminal Clamps
M8
Battery Terminal Clamps
M8 2 Starter Motor Mounting Bolts (Engine Block)
M10 x 1.5
Starter Motor Mounting Bolts (Engine Block)
M10 x 1.5 3 Starter Motor Power Wire Terminal Nut
M8
Starter Motor Power Wire Terminal Nut
M8Charging System
1 Alternator Mounting Bolts (Engine Bracket)
M8 x 1.25
Alternator Mounting Bolts (Engine Bracket)
M8 x 1.25 2 Alternator B+ (Battery Positive) Terminal Nut
M6
Alternator B+ (Battery Positive) Terminal Nut
M6Ground System
1 Ground Strap Connection (Body)
M8 x 1.25
Ground Strap Connection (Body)
M8 x 1.25 2 Ground Strap Connection (Engine Block)
M8 x 1.25
Ground Strap Connection (Engine Block)
M8 x 1.25Control Units
1 ECU (Engine Control Unit) Mounting Bolts (Body/Bracket)
M5 x 0.8
ECU (Engine Control Unit) Mounting Bolts (Body/Bracket)
M5 x 0.8 2 ABS (Anti-lock Braking System) Control Unit Mounting Bolts (Body)
M5 x 0.8
ABS (Anti-lock Braking System) Control Unit Mounting Bolts (Body)
M5 x 0.8Electrical Boxes
1 Fuse Box Mounting Bolts (Body)
M5 x 0.8
Fuse Box Mounting Bolts (Body)
M5 x 0.8Lighting
1 Headlight Assembly Mounting Bolts
M5 x 0.8
Headlight Assembly Mounting Bolts
M5 x 0.8Interior Electrical
1 Instrument Cluster Mounting Screws
M4 x 0.7
Instrument Cluster Mounting Screws
M4 x 0.7 2 Windshield Wiper Motor Mounting Bolts
M6 x 1.0
Windshield Wiper Motor Mounting Bolts
M6 x 1.0Sensors
1 Sensor Mounting Bolts (Crankshaft Position, Camshaft Position, etc.)
M6 x 1.0
Sensor Mounting Bolts (Crankshaft Position, Camshaft Position, etc.)
M6 x 1.0 2 Coolant Temperature Sensor (Engine)
M10 x 1.0
Coolant Temperature Sensor (Engine)
M10 x 1.0 3 Oil Pressure Sensor
M10 x 1.0
Oil Pressure Sensor
M10 x 1.0 4 Mass Airflow Sensor Mounting Bolts
M5 x 0.8
Mass Airflow Sensor Mounting Bolts
M5 x 0.8 Emissions Sensors
Torque specifications for Emissions_sensors
Emissions Sensors
Torque specifications for Emissions_sensors
Exhaust System
1 Oxygen Sensor (O2) to Exhaust Pipe/Manifold
M18 x 1.5
Oxygen Sensor (O2) to Exhaust Pipe/Manifold
M18 x 1.5Intake System
1 Mass Airflow (MAF) Sensor Mounting Bolts
M5 x 0.8
Mass Airflow (MAF) Sensor Mounting Bolts
M5 x 0.8 2 Intake Air Temperature (IAT) Sensor Mounting Screws
M4 x 0.7
Intake Air Temperature (IAT) Sensor Mounting Screws
M4 x 0.7 3 Manifold Absolute Pressure (MAP) Sensor Mounting Screws
M4 x 0.7
Manifold Absolute Pressure (MAP) Sensor Mounting Screws
M4 x 0.7Engine Cooling
1 Engine Coolant Temperature Sensor (CTS) Mounting Bolt/Nut
M6 x 1.0
Engine Coolant Temperature Sensor (CTS) Mounting Bolt/Nut
M6 x 1.0Throttle Body
1 Throttle Position Sensor (TPS) Mounting Screws
M5 x 0.8
Throttle Position Sensor (TPS) Mounting Screws
M5 x 0.8Egr System
1 EGR Valve Mounting Bolts/Nuts
M8 x 1.25
EGR Valve Mounting Bolts/Nuts
M8 x 1.25Vacuum System
1 Vacuum line retaining bolts
M6 x 1.0
Vacuum line retaining bolts
M6 x 1.0 Exhaust
Torque specifications for Exhaust
Exhaust
Torque specifications for Exhaust
Exhaust Manifold
1 Exhaust Manifold to Cylinder Head Bolts
M8 x 1.25
Exhaust Manifold to Cylinder Head Bolts
M8 x 1.25 2 Exhaust Manifold to Downpipe Flange Bolts/Nuts
M8 x 1.25
Exhaust Manifold to Downpipe Flange Bolts/Nuts
M8 x 1.25Downpipe
1 Downpipe Flange to Catalytic Converter Bolts/Nuts
M8 x 1.25
Downpipe Flange to Catalytic Converter Bolts/Nuts
M8 x 1.25 2 Catalytic Converter to Intermediate Pipe Bolts/Nuts
M8 x 1.25
Catalytic Converter to Intermediate Pipe Bolts/Nuts
M8 x 1.25Intermediate Pipe
1 Intermediate Pipe to Muffler/Rear Silencer Flange Bolts/Nuts
M8 x 1.25
Intermediate Pipe to Muffler/Rear Silencer Flange Bolts/Nuts
M8 x 1.25Exhaust Hangers
1 Exhaust Hanger Bracket Bolts (to Body/Chassis)
M8 x 1.25
Exhaust Hanger Bracket Bolts (to Body/Chassis)
M8 x 1.25Sensors
1 Oxygen Sensor (O2) Sensor into Exhaust Pipe
M18 x 1.5
Oxygen Sensor (O2) Sensor into Exhaust Pipe
M18 x 1.5Heat Shields
1 Heat Shield Bolts
M6 x 1.0
Heat Shield Bolts
M6 x 1.0 Fuel
Torque specifications for Fuel
Fuel
Torque specifications for Fuel
Fuel Pump Assembly
1 Fuel Pump Bracket Bolts to Chassis
M6 x 1.0
Fuel Pump Bracket Bolts to Chassis
M6 x 1.0 2 Fuel Pump Mounting Bolts (to bracket)
M5 x 0.8
Fuel Pump Mounting Bolts (to bracket)
M5 x 0.8 3 Fuel Pump Electrical Connector Bolt
M4 x 0.7
Fuel Pump Electrical Connector Bolt
M4 x 0.7Fuel Tank And Components
1 Fuel Tank Strap Bolts
M8 x 1.25
Fuel Tank Strap Bolts
M8 x 1.25 2 Fuel Tank Access Panel Bolts
M5 x 0.8
Fuel Tank Access Panel Bolts
M5 x 0.8 3 Fuel Sending Unit Lock Ring
Specialized Lock Ring
Fuel Sending Unit Lock Ring
Specialized Lock RingFuel Filter
1 Fuel Filter Bracket Bolts
M6 x 1.0
Fuel Filter Bracket Bolts
M6 x 1.0 2 Fuel Line Banjo Bolts (Fuel Filter)
M12 x 1.5
Fuel Line Banjo Bolts (Fuel Filter)
M12 x 1.5Fuel Injectors And Rail
1 Fuel Rail Mounting Bolts
M6 x 1.0
Fuel Rail Mounting Bolts
M6 x 1.0 2 Fuel Injector Retaining Clips/Screws
N/A
Fuel Injector Retaining Clips/Screws
N/A 3 Fuel Rail Pressure Regulator Bolts
M6 x 1.0
Fuel Rail Pressure Regulator Bolts
M6 x 1.0 4 Fuel Line Fittings to Fuel Rail
Varies
Fuel Line Fittings to Fuel Rail
VariesFuel Pressure System
1 Fuel Pressure Test Port Schrader Valve Cap
N/A
Fuel Pressure Test Port Schrader Valve Cap
N/A Hvac
Torque specifications for Hvac
Hvac
Torque specifications for Hvac
Compressor Subsystem
1 Compressor Mounting Bolts
M8 x 1.25
Compressor Mounting Bolts
M8 x 1.25 2 Compressor Clutch Bolt (Center Bolt)
M8 x 1.25
Compressor Clutch Bolt (Center Bolt)
M8 x 1.25Condenser Subsystem
1 Condenser Mounting Bolts
M6 x 1.0
Condenser Mounting Bolts
M6 x 1.0Receiver Drier Subsystem
1 Receiver/Drier Mounting Bolts
M6 x 1.0
Receiver/Drier Mounting Bolts
M6 x 1.0Evaporator Subsystem
1 Evaporator Core Mounting Bolts
M5 x 0.8
Evaporator Core Mounting Bolts
M5 x 0.8 2 Expansion Valve Mounting Bolts
M5 x 0.8
Expansion Valve Mounting Bolts
M5 x 0.8Hvac Housing Subsystem
1 HVAC Housing Mounting Bolts (M6)
M6 x 1.0
HVAC Housing Mounting Bolts (M6)
M6 x 1.0 2 HVAC Housing Mounting Bolts (M8)
M8 x 1.25
HVAC Housing Mounting Bolts (M8)
M8 x 1.25Blower Motor Subsystem
1 Blower Motor Mounting Bolts
M5 x 0.8
Blower Motor Mounting Bolts
M5 x 0.8Control Panel Subsystem
1 Control Panel Mounting Screws
M4 x 0.7
Control Panel Mounting Screws
M4 x 0.7Ac Line Fittings Subsystem
1 A/C Line Fittings (O-ring compression type)
N/A
A/C Line Fittings (O-ring compression type)
N/A Suspension
Torque specifications for Suspension
Suspension
Torque specifications for Suspension
Front Strut Assembly
1 Upper Strut Mount to Body Bolts
M8 x 1.25
Upper Strut Mount to Body Bolts
M8 x 1.25 2 Strut to Spindle/Steering Knuckle Bolts
M12 x 1.5
Strut to Spindle/Steering Knuckle Bolts
M12 x 1.5 3 Strut Piston Rod Nut
M14 x 1.5
Strut Piston Rod Nut
M14 x 1.5Front Control Arms
1 Upper Control Arm Inner Pivot Bolt (to Frame)
M12 x 1.5
Upper Control Arm Inner Pivot Bolt (to Frame)
M12 x 1.5 2 Upper Control Arm to Spindle/Steering Knuckle Bolt (Pinch Bolt)
M10 x 1.5
Upper Control Arm to Spindle/Steering Knuckle Bolt (Pinch Bolt)
M10 x 1.5 3 Lower Control Arm Inner Pivot Bolt (to Frame/Subframe)
M12 x 1.5
Lower Control Arm Inner Pivot Bolt (to Frame/Subframe)
M12 x 1.5 4 Lower Control Arm Ball Joint Nut (to Spindle)
M12 x 1.5
Lower Control Arm Ball Joint Nut (to Spindle)
M12 x 1.5Front Sway Bar
1 Sway Bar Link to Strut Bolt/Nut
M10 x 1.5
Sway Bar Link to Strut Bolt/Nut
M10 x 1.5 2 Sway Bar Bracket to Body/Subframe Bolts
M8 x 1.25
Sway Bar Bracket to Body/Subframe Bolts
M8 x 1.25Rear Strut Assembly
1 Upper Shock Mount Bolts (to Body)
M8 x 1.25
Upper Shock Mount Bolts (to Body)
M8 x 1.25 2 Lower Shock/Strut to Lower Control Arm Bolt
M12 x 1.5
Lower Shock/Strut to Lower Control Arm Bolt
M12 x 1.5 3 Strut Piston Rod Nut
M14 x 1.5
Strut Piston Rod Nut
M14 x 1.5Rear Control Arms
1 Upper Control Arm Inner Bolt (to body)
M12 x 1.5
Upper Control Arm Inner Bolt (to body)
M12 x 1.5 2 Upper Control Arm Outer Bolt (to spindle)
M10 x 1.5
Upper Control Arm Outer Bolt (to spindle)
M10 x 1.5 3 Lower Control Arm Inner Bolt (to body)
M12 x 1.5
Lower Control Arm Inner Bolt (to body)
M12 x 1.5 4 Lower Control Arm Outer Bolt (to Spindle)
M12 x 1.5
Lower Control Arm Outer Bolt (to Spindle)
M12 x 1.5Rear Sway Bar
1 Sway Bar Link to Control Arm Bolt/Nut
M10 x 1.5
Sway Bar Link to Control Arm Bolt/Nut
M10 x 1.5 2 Sway Bar Bracket to Body/Subframe Bolts
M8 x 1.25
Sway Bar Bracket to Body/Subframe Bolts
M8 x 1.25 Vl300 Transmission
Torque specifications for Vl300 Transmission
Vl300 Transmission
Torque specifications for Vl300 Transmission
Transmission Housing
1 Main Case Bolts
M12 x 1.75
Main Case Bolts
M12 x 1.75Transmission Mounting
1 Transmission Mount Bolts
M12 x 1.75
Transmission Mount Bolts
M12 x 1.75 2 Starter Mounting Bolts (Transmission side)
M10 x 1.5
Starter Mounting Bolts (Transmission side)
M10 x 1.5Output Shaft
1 Output Shaft Flange Bolts
M10 x 1.5
Output Shaft Flange Bolts
M10 x 1.5Input Shaft
1 Input Shaft Housing Bolts
M8 x 1.25
Input Shaft Housing Bolts
M8 x 1.25Differential Housing
1 Differential Housing Bolts
M10 x 1.5
Differential Housing Bolts
M10 x 1.5Fluid Plugs
1 Drain Plug
M18 x 1.5
Drain Plug
M18 x 1.5 2 Fill Plug
M18 x 1.5
Fill Plug
M18 x 1.5Oil Pump
1 Oil Pump Bolts
M6 x 1.0
Oil Pump Bolts
M6 x 1.0Valve Body
1 Valve Body Mounting Bolts
M6 x 1.0
Valve Body Mounting Bolts
M6 x 1.0Sensor Mounting
1 Speed Sensor Mounting Bolts
M6 x 1.0
Speed Sensor Mounting Bolts
M6 x 1.0Bellhousing
1 Bellhousing to Engine Bolts
M12 x 1.75
Bellhousing to Engine Bolts
M12 x 1.75Troubleshooting Guide
Common issues, diagnostic steps, and prevention guidelines
Common Issues
Bolt stretching, stripped threads, uneven torque patterns
Common Issues
Bolt stretching, stripped threads, uneven torque patterns
Loose Components
Symptoms:
- Rattling or vibration noises
- Visible movement in components
- Uneven panel gaps
Solutions:
- Clean threads and mounting surfaces
- Replace damaged fasteners
- Apply proper torque in sequence
- Use thread locker if specified
Stripped Fasteners
Symptoms:
- Unable to achieve proper torque
- Fastener spins freely
- Visible thread damage
Solutions:
- Use thread repair kit if appropriate
- Install thread insert (HeliCoil)
- Replace component if threaded hole is damaged
- Upgrade to higher grade fastener if recommended
Overtightened Components
Symptoms:
- Cracked or deformed parts
- Broken fasteners
- Compressed gaskets or seals
Solutions:
- Replace damaged components
- Use new fasteners
- Follow proper torque sequence
- Verify correct torque specifications
Diagnostic Steps
Visual inspection, torque verification, thread assessment
Diagnostic Steps
Visual inspection, torque verification, thread assessment
Visual Inspection
Inspect the affected area for any visible signs of damage or wear
- Check for cracks or deformation
- Look for signs of excessive wear
- Verify proper fastener installation
Torque Verification
Verify the torque applied to the fasteners
- Check the torque wrench calibration
- Verify the torque specification
- Compare the applied torque to the specification
Thread Assessment
Assess the condition of the threads
- Check for signs of thread damage
- Verify the thread type and size
- Check for proper thread engagement
Prevention Guidelines
Best practices, maintenance tips, tool care
Prevention Guidelines
Best practices, maintenance tips, tool care
Best Practices
- Always follow the recommended torque specification
- Use the correct type and size of fasteners
- Verify the torque wrench calibration regularly
Maintenance Tips
- Regularly inspect the affected area for signs of wear or damage
- Replace damaged or worn-out components promptly
- Keep the work area clean and organized
Tool Care
- Regularly clean and maintain the torque wrench
- Store the torque wrench in a dry and secure location
- Verify the torque wrench calibration before each use
Frequently Asked Questions
Find answers to common questions about torque specifications
Q1 What IS the recommended torque spec for the Audi S4 (1991-1994) spark plugs?
What IS the recommended torque spec for the Audi S4 (1991-1994) spark plugs?
25 Nm (18.4 lb-ft)
Q2 What IS the appropriate torque setting for the S4's cylinder head bolts?
What IS the appropriate torque setting for the S4's cylinder head bolts?
80 Nm (59 lb-ft) in two stages: 20 Nm, then 80 Nm
Q3 Can I use lubricant on the bolt threads when tightening?
Can I use lubricant on the bolt threads when tightening?
No, lubricants should NOT be used on cylinder head bolts or other critical fasteners.
Q4 What IS the torque spec for the S4's lug bolts?
What IS the torque spec for the S4's lug bolts?
120 Nm (89 lb-ft)
Q5 What type of torque wrench should I use for these specifications?
What type of torque wrench should I use for these specifications?
Use a properly calibrated torque wrench of appropriate capacity.
Environmental Considerations
Temperature, humidity, and seasonal effects on torque specifications
Temperature Effects
Includes: High Heat, Cold Weather, Thermal Cycling
Temperature Effects
Includes: High Heat, Cold Weather, Thermal Cycling
Temperature can significantly impact torque values and fastener behavior
Cold Weather
Effects:
- Increased material brittleness
- Higher torque required due to thread contraction
- Reduced thread lubricant effectiveness
Recommendations:
- Allow components to warm to room temperature when possible
- Consider using winter-grade thread lubricants
- Check torque values more frequently during winter months
Hot Weather
Effects:
- Thermal expansion of components
- Decreased friction in threads
- Accelerated lubricant breakdown
Recommendations:
- Check torque when components are at normal operating temperature
- Use temperature-resistant thread lockers
- Consider re-torquing after heat cycles
Humidity and Corrosion
Covers: Rust Prevention, Salt Exposure, Moisture Control
Humidity and Corrosion
Covers: Rust Prevention, Salt Exposure, Moisture Control
Moisture and corrosion can affect fastener integrity and torque values
High Humidity
Effects:
- Accelerated corrosion formation
- Reduced friction coefficient
- Potential thread seizing
Prevention:
- Use corrosion-resistant fasteners
- Apply appropriate anti-seize compounds
- Maintain proper protective coatings
Salt Exposure
Effects:
- Rapid corrosion development
- Thread damage
- Seized fasteners
Prevention:
- Regular underbody washing
- Use of sacrificial anodes where appropriate
- Application of protective coatings
Seasonal Maintenance
Spring, Summer, Fall, and Winter maintenance schedules
Seasonal Maintenance
Spring, Summer, Fall, and Winter maintenance schedules
Spring
- Inspect for winter damage
- Clean and protect exposed fasteners
- Check torque on critical components
Summer
- Monitor heat-affected components
- Check expansion-related loosening
- Inspect cooling system mounts
Fall
- Prepare for winter conditions
- Apply corrosion protection
- Verify all fasteners are properly torqued
Winter
- More frequent inspection of critical fasteners
- Check for salt damage
- Monitor suspension component torque
Related Resources
Tools, service procedures, and technical bulletins
Recommended Tools
Digital Torque Wrench (10-100 Nm)
Essential for tightening fasteners to precise torque specifications, preventing damage and ensuring proper assembly. This range IS suitable for many applications on the S4.
- Digital display for accurate readings
- Audible alarm when target torque IS reached
- Multiple units (Nm, ft-lb, in-lb)
- Reversible ratcheting mechanism
Service Procedures
Bolt Torque Specifications for 1991-1994 Audi S4
Step-by-step guide to tightening fasteners to proper specifications, ensuring proper operation and safety.
- Locate the bolt to be tightened and refer to the torque specification chart.
- Set the digital torque wrench to the desired torque value.
- Tighten the bolt using a smooth, even motion.
- Once the target torque IS reached, the torque wrench will emit an audible alarm and the display will show the achieved torque.
- Repeat steps 1-4 for all bolts requiring tightening.
- Refer to the Audi S4 Service Manual for specific instructions and torque values for each component.
Technical Service Bulletins
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Technical Information
- All specifications, including torque values, fluid capacities, and maintenance procedures, should be verified against your vehicle's factory service manual.
- Vehicle specifications and procedures may vary by model year, trim level, and region.
- Always follow the manufacturer's recommended procedures and safety precautions.
- Working on vehicles can be dangerous. Always take proper safety precautions and use appropriate safety equipment.
- If you're unsure about any procedure, consult a qualified professional mechanic.
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