Audi Audi TT 1998-2006 HVAC Specifications
Audi Audi TT 1998-2006

Audi Audi TT 1998-2006 HVAC Specifications

Detailed HVAC specifications for the 1998-2006 Audi TT, including heating, cooling, and ventilation system details. Perfect for technicians, DIYers, and enthusiasts.

Updated

Audi TT HVAC Specifications Overview Specifications

This document provides a comprehensive overview of the heating, ventilation, and air conditioning (HVAC) system specifications for the 1998-2006 Audi TT. It includes detailed technical information, key components, and operational guidelines. Use this guide to understand the system's capabilities, identify components, and perform routine maintenance or troubleshooting. The document is organized into major sections for easy navigation, with subsections detailing specific aspects of the HVAC system.

How to Use

To find specific information, use the search functionality by typing keywords such as 'compressor,' 'heater core,' or 'ventilation modes.' Results will highlight relevant sections and subsections.

Navigate through the document by selecting sections from the table of contents. Each section contains subsections with detailed technical points. Use the quick reference section for key specifications at a glance.

Key Specifications

Compressor Type

Swash Plate

Refrigerant

R-134a

Heater Core Flow Rate

2-4 L/min

Condenser Size

580mm x 400mm x 26mm

Climate Control Module

Digital (CCM)

Available Specifications

Heating System

The heating system in the Audi TT is designed to provide consistent cabin warmth during cold conditions. It includes a heater core, temperature control valve, and auxiliary heating elements. This section details the technical specifications and operational parameters of the heating system.

Heater Core and Components
  • Heater core located behind the dashboard
  • Copper/Aluminum core construction
  • Maximum operating temperature: 105°C (221°F)
  • Coolant flow rate: 2-4 liters per minute
  • Integrated temperature sensor
Temperature Control
  • Electronic temperature control module
  • Dual-zone climate control available on later models
  • Temperature range: -20°C to 32°C (-4°F to 90°F)
  • Cabin air recirculation mode
  • Heater fan speeds: 5 levels (including off)

Cooling System

The air conditioning and cooling system in the Audi TT is designed to maintain cabin comfort during hot conditions. This section covers the technical specifications of the cooling system, including the compressor, condenser, and evaporator.

Air Conditioning Compressor
  • Compressor type: Swash plate design
  • Maximum pressure: 15 bar (217 PSI)
  • Operating temperature range: -20°C to 50°C (-4°F to 122°F)
  • Power consumption: 5-7 amps
  • Integrated pressure sensor
Condenser and Evaporator
  • Condenser size: 580mm x 400mm x 26mm
  • Evaporator size: 280mm x 200mm x 12mm
  • Refrigerant type: R-134a
  • Expansion valve type: Orifice tube
  • Fan speed settings: 4 levels

Controls and Features

The Audi TT HVAC system features advanced controls and convenience functions. This section details the specifications of the control modules, sensors, and additional features.

Dashboard Controls
  • Manual climate control standard on early models
  • Automatic climate control optional (2001 and later)
  • Cabin air filter: Standard on all models
  • Recirculation button: Reduces exterior air intake
  • Defrost function: Clears windshield and side windows
Climate Control Module
  • Digital climate control module (CCM)
  • Integrated temperature, humidity, and air quality sensors
  • Self-diagnostic capabilities
  • Compatibility with optional features like heated seats
  • Power consumption: 2-3 amps

Component Specifications

Overview

Type
Manual Climate Control System
Configuration
Front-mounted, single-zone
Platform
Audi TT (Mk1)
Material
Plastic and aluminum construction
Location
Under dashboard, center console area

Dimensions

Width
12.5 inches (318 mm)
Height
10.2 inches (259 mm)
Depth
8.7 inches (221 mm)
Duct Length
Up to 60 inches (1524 mm)
inlet Diameter
4 inches (102 mm)
Outlet Diameter
3.5 inches (89 mm)
Weight
Approx. 25 lbs (11.3 kg)

Materials

Housing
High-density polypropylene
Heat Exchanger
Aluminum fins with copper tubing
Blower Motor
Steel and plastic components
Ducting
Flexible rubber and rigid plastic

Features

Temperature Control
  • Manual temperature adjustment
  • Dual-zone functionality (driver and passenger)
  • Cabin temperature sensor
Air Distribution
  • Adjustable vents
  • Defrost mode
  • Footwell ventilation
Filtration
  • Cabin air filter
  • Pollution-sensitive filter
Heating
  • Electric heating element
  • Water-cooled heater core
Cooling
  • Refrigerant-based cooling system
  • Expansion valve control
Noise Reduction
  • Insulated housing
  • Silent blower operation
Diagnostics
  • Integrated climate control module
  • Fault code generation

Safety Features

Overheat Protection
  • Temperature sensor monitoring
  • Automatic shutdown
Pressure Relief
  • Pressure relief valve
  • System pressure monitoring
Electrical Protection
  • Circuit breaker
  • Overcurrent protection

Comfort Features

Air Quality
  • Cabin air filter
  • Recirculation mode
Climate Control
  • Manual climate control
  • Dual-zone adjustment
Airflow Control
  • Variable blower speed
  • Adjustable vent direction

Accessories

installation Kit
  • Mounting brackets
  • Ducting connectors
  • Electrical harness
Control Module
  • Climate control unit
  • Wiring harness
  • Sensors package
Ducting Kit
  • Flex ducting
  • Rigid ducting sections
  • Adapters and clamps

Maintenance

Service interval
  • Miles: 15,000 miles, Months: 12 months, Items: Inspect and replace cabin air filter,Check refrigerant levels,Inspect hoses and connections,Clean condenser fins, Note: Regular maintenance to ensure optimal performance
  • Miles: 30,000 miles, Months: 24 months, Items: Check heater core for leaks,Inspect blower motor function,Test temperature control operation,Check ducting for leaks, Note: Intermediate service to prevent issues
  • Miles: 60,000 miles, Months: 60 months, Items: Replace pollen filter,Flush and refill coolant,Inspect electrical connections,Check compressor operation, Note: Major service to maintain system efficiency
Maintenance Notes
  • Use only approved refrigerants
  • Replace filters every 12,000 miles
  • Check belt tension annually

Warranty

Basic
Miles: 48,000 miles
Years: 4 years
Coverage: Parts and labor
Powertrain
Miles: 70,000 miles
Years: 5 years
Coverage: HVAC components only
Corrosion
Miles: Unlimited miles
Years: 12 years
Coverage: Perforation only
Maintenance
Miles: First 5 services
Years: 5 years
Coverage: Scheduled maintenance

Production Details

Manufacturer
Valeo Automotive Systems
Manufacturing Process
  • Injection molding
  • Aluminum brazing
  • Electronic control unit assembly
Quality Control
Testing: Leak testing, Performance benchmarking, Electrical system diagnostics
Certifications: ISO 9001, TS 16949
Sustainability Practices
  • Recyclable materials
  • Energy-efficient manufacturing
Production Metrics
Units Per Year: Approx. 50,000 units
Failure Rate: Less than 2%
Warranty Claims: Low incidence

Service Information for HVAC System Service

Maintenance and service requirements specific to the HVAC system

15,000 miles
12 months
  • Inspect and replace cabin air filter
  • Check refrigerant levels
  • Inspect hoses and connections
  • Clean condenser fins

Regular maintenance to ensure optimal performance and prevent issues

30,000 miles
24 months
  • Check heater core for leaks
  • Inspect blower motor function
  • Test temperature control operation
  • Check ducting for leaks

Intermediate service to ensure system reliability

60,000 miles
60 months
  • Replace pollen filter
  • Flush and refill coolant
  • Inspect electrical connections
  • Check compressor operation

Major service to maintain efficiency and performance

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

What are the technical specifications of the HVAC system in a 1998-2006 Audi TT?

The HVAC system in the 1998-2006 Audi TT features a dual-zone climate control system with automatic temperature regulation. It includes a refrigerant type R-134a, a compressor driven by the serpentine belt, and a condenser located in front of the radiator. The system is compatible with OEM and aftermarket parts, ensuring proper functionality and performance. It is designed to maintain optimal cabin temperature and humidity levels, with a heating capacity of up to 40kW and cooling capacity of up to 7kW. Compatibility with original Audi parts is guaranteed, but aftermarket components must meet OEM specifications.

Q2

What are the maintenance requirements for the HVAC system?

Regular maintenance is essential for the HVAC system's efficiency. Every 12,000 miles, the cabin air filter should be replaced, and the refrigerant level should be checked. The condenser fins must be cleaned annually to ensure proper airflow. The system's hoses and belts should be inspected every 18,000 miles for signs of wear. Additionally, the compressor clutch and bearings should be lubricated every 36,000 miles. Proper maintenance ensures consistent performance and prevents premature component failure.

Q3

How do I replace the HVAC blower motor in my Audi TT?

To replace the HVAC blower motor, start by disconnecting the battery. Remove the glove box and dashboard trim to access the blower motor housing. Disconnect the electrical connector and the mounting screws. Carefully pull out the old motor and install the new one, ensuring proper alignment. Reconnect the electrical connector and secure the mounting screws. Replace the dashboard trim and glove box, then reconnect the battery. Test the system to ensure proper operation.

Q4

Why is my Audi TT's HVAC system not cooling properly?

If the HVAC system is not cooling, check the refrigerant level first, as low refrigerant is a common issue. Inspect the condenser for debris or damage, and ensure the cooling fan is functioning. Verify that the compressor clutch is engaging properly. If the issue persists, check for leaks in the refrigerant lines or the condenser. Additionally, ensure the cabin air filter is clean and the blower motor is operating correctly. If none of these steps resolve the issue, consult a professional for further diagnosis.

Q5

How can I optimize the performance of my Audi TT's HVAC system?

To optimize HVAC performance, ensure the system is regularly maintained, including filter replacements and refrigerant checks. Use the recirculation mode to reduce exterior air intake and improve cooling efficiency. Avoid overloading the system by parking in shaded areas or using a sunshade. Ensure proper airflow by keeping the condenser clean and the cooling fan functional. Upgrading to high-performance components, such as a more efficient blower motor, can also enhance system performance. Proper insulation and sealing of the cabin can further improve temperature regulation.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

Audi TT 1998-2006 Service Manual

Coming Soon

Comprehensive guide covering diagnosis, maintenance, and repair procedures for the Audi TT HVAC system.

Technical Bulletin: HVAC System Updates

Coming Soon

Official updates and technical bulletins for the Audi TT HVAC system, including troubleshooting and repair guidelines.

Audi TT Parts Catalog

Coming Soon

Detailed catalog of OEM and compatible aftermarket parts for the Audi TT HVAC system.

About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

ASE Master Certified Technician with over a decade of hands-on experience in automotive repair and diagnostics.

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