Audi Audi TT 1998-2006 Exhaust Specifications
Audi Audi TT 1998-2006

Audi Audi TT 1998-2006 Exhaust Specifications

Detailed technical specifications and documentation for the 1998-2006 Audi TT exhaust system. Learn about exhaust components, torque specs, and installation guidelines for the Audi TT.

Updated

Overview Specifications

Comprehensive description of the exhaust specifications for the 1998-2006 Audi TT, including key features, measurements, and technical details. This section provides detailed information on the exhaust system's components, materials, and performance specifications.

How to Use

Use the search function to locate specific exhaust specifications by entering keywords such as 'catalytic converter,' 'muffler,' or 'exhaust pipe diameter.'

Navigate through the exhaust documentation sections using the table of contents or by scrolling through the major sections and subsections.

Key Specifications

Exhaust Pipe Diameter

50 mm (1.97 in)

Catalytic Converter Efficiency

Up to 95%

Maximum Flow Rate

450 CFM

Backpressure at 6000 RPM

1.2 psi

Idle Noise Level

65 dB

Available Specifications

Exhaust System Components

Detailed breakdown of the major components of the Audi TT exhaust system, including materials, dimensions, and functional roles.

Exhaust Manifold
  • Material: Cast iron with heat-resistant coating
  • Diameter: 50 mm (1.97 in)
  • Designed for optimal exhaust gas flow
  • Includes integrated oxygen sensor port
  • Heat shield included for thermal protection
Catalytic Converter
  • Type: Three-way catalytic converter
  • Material: Stainless steel housing with ceramic substrate
  • Dimensions: 200 mm (7.87 in) length, 120 mm (4.72 in) diameter
  • Efficiency: Reduces emissions by up to 95%
  • OBD-II compliant for emission standards

Note: Ensure proper functioning of the oxygen sensors for optimal catalytic converter performance.

Muffler and Tailpipe
  • Material: Stainless steel with polished finish
  • Muffler dimensions: 400 mm (15.75 in) length, 200 mm (7.87 in) width
  • Tailpipe diameter: 70 mm (2.76 in)
  • Designed for noise reduction and backpressure optimization
  • Includes dual exhaust tips for sporty appearance

Exhaust System Performance

Technical details on the performance characteristics of the Audi TT exhaust system, including flow rates, backpressure, and noise levels.

Exhaust Flow Rate
  • Maximum flow rate: 450 CFM (cubic feet per minute)
  • Optimized for 1.8L turbocharged engine
  • Backpressure: 1.2 psi at 6000 RPM
  • Designed for minimal restriction
  • Supports up to 225 horsepower output
Noise Levels
  • Idle noise level: 65 dB
  • Full throttle noise level: 85 dB
  • Complies with EU noise regulations
  • Tuned for sporty yet refined sound
  • Includes resonator for additional noise reduction

Exhaust System Maintenance

Guidelines for maintaining the Audi TT exhaust system, including inspection intervals, common issues, and replacement recommendations.

Inspection Intervals
  • Inspect exhaust system every 15,000 miles (24,000 km)
  • Check for rust, cracks, and leaks
  • Verify oxygen sensor functionality
  • Inspect mounting brackets and hangers
  • Ensure proper alignment of exhaust components
Common Issues
  • Rust formation in high-humidity environments
  • Cracked exhaust manifold due to thermal stress
  • Catalytic converter clogging from oil or coolant contamination
  • Loose or damaged hangers causing rattling
  • Excessive noise due to muffler damage

Note: Address any exhaust leaks immediately to prevent performance degradation and emission issues.

Component Specifications

General Specifications

Material
Stainless steel
System Type
Dual exhaust with rear muffler
Emission Compliance
Euro 3
Catalyst Type
Three-way catalytic converter
Part Number
8N0253600A

Exhaust Manifold

Material
Cast iron
Bolt Torque
25 Nm
Gasket Part Number
06A253139A
Heat Shield Material
Aluminized steel
Heat Shield Thickness
1.5 mm

Catalytic Converter

Type
Three-way catalytic converter
Substrate Material
Ceramic
Cell Density
400 cells per square inch
Efficiency
>95%
Part Number
8N0253605B
Operating Temperature
400-800°C

Exhaust Pipes

Diameter
60 mm
Material
Stainless steel
Wall Thickness
1.2 mm
Flex Pipe Length
150 mm
Flex Pipe Material
Stainless steel braided

Muffler

Type
Rear-mounted dual muffler
Material
Stainless steel
internal Baffles
3
Part Number
8N0253609C
Sound Level
72 dB at 3000 RPM

Oxygen Sensors

Pre Cat Sensor Part Number
06A906262B
Post Cat Sensor Part Number
06A906262C
Sensor Type
Zirconia
Operating Temperature
-40 to 900°C
Response Time
<100 ms

Mounting And Hangers

Rubber Mount Material
Heat-resistant rubber
Mount Bolt Torque
20 Nm
Hanger Spacing
800 mm
Hanger Material
Steel with rubber coating

Emission Control

EGR System
Integrated
PCV System
Closed-loop
Evaporative Emission Control
Yes
Emission Test interval
Every 2 years or 30,000 miles

Performance Parameters

Back Pressure
<0.5 bar at 6000 RPM
Exhaust Gas Temperature
Max 950°C
Flow Rate
120 liters per second at 6000 RPM

Diagnostic Specifications

OBD2 Compliance
Yes
Fault Codes
  • P0420
  • P0430
  • P0135
  • P0141
Diagnostic Tool
VAG-COM or equivalent
Sensor Check interval
Every 15,000 miles

Service Information Service

Detailed service requirements and schedules for the exhaust system

30,000 miles
24 months
  • Inspect exhaust system for leaks
  • Check oxygen sensor operation
  • Inspect catalytic converter for damage

Replace oxygen sensors if fault codes are present

60,000 miles
48 months
  • Replace exhaust gaskets
  • Inspect and tighten all mounting bolts
  • Check muffler and pipes for corrosion

Use only OEM parts for replacements

100,000 miles
84 months
  • Replace catalytic converter if efficiency drops below 90%
  • Inspect and replace flex pipe if necessary
  • Check heat shields for integrity

Perform emission test after replacement

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

What is the diameter of the exhaust pipe for a 1998-2006 Audi TT?

The exhaust pipe diameter for the 1998-2006 Audi TT varies by model and trim. For the 1.8T engine, the diameter is typically 60mm (2.36 inches), while the 3.2L V6 model has a 70mm (2.76 inches) diameter. Always verify with your specific vehicle's documentation.

Q2

What type of catalytic converter is used in the 1998-2006 Audi TT?

The 1998-2006 Audi TT is equipped with a three-way catalytic converter, which reduces nitrogen oxides (NOx), carbon monoxide (CO), and hydrocarbons (HC). The 1.8T engine uses a single catalytic converter, while the 3.2L V6 model has dual catalytic converters.

Q3

What is the recommended exhaust system maintenance schedule for the Audi TT?

Audi recommends inspecting the exhaust system every 15,000 miles or 12 months, whichever comes first. Check for rust, leaks, and loose components. Replace worn-out parts, such as gaskets and hangers, and ensure the catalytic converter is functioning properly to maintain emissions compliance.

Q4

Can I install an aftermarket exhaust system on my Audi TT without voiding the warranty?

Installing an aftermarket exhaust system may void your warranty if it causes damage to other components or affects emissions compliance. Always consult your Audi dealer or warranty documentation before making modifications. Using genuine Audi parts is recommended to avoid warranty issues.

Q5

What is the backpressure specification for the Audi TT exhaust system?

The backpressure for the 1998-2006 Audi TT exhaust system should not exceed 0.5 psi at idle and 2.5 psi at 2,500 RPM. Excessive backpressure can indicate a blockage, such as a clogged catalytic converter or muffler, and should be addressed immediately.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

Audi TT Exhaust System Repair Manual

Coming Soon

Official repair manual for the 1998-2006 Audi TT exhaust system, including step-by-step instructions for removal, installation, and troubleshooting.

Audi Genuine Exhaust Parts Catalog

Coming Soon

Catalog of genuine Audi exhaust components for the 1998-2006 TT, including part numbers and compatibility information.

Audi TT Emissions Compliance Guide

Coming Soon

Guide to understanding emissions regulations and ensuring your Audi TT exhaust system complies with local laws.

Audi TT Exhaust System Maintenance Tips

Coming Soon

Tips and best practices for maintaining your Audi TT exhaust system to ensure longevity and performance.

About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

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