Audi Audi S8 2019-present Drivetrain Bolt Torque Specifications & Fastener Values
Audi Audi S8 2019-present

Audi Audi S8 2019-present Drivetrain Bolt Torque Specifications

Detailed torque specifications for drivetrain bolts on the 2019-Present Audi S8 (D5 generation). Includes torque values for transmission, differential, driveshaft, and related components.

Updated

Important Information

Safety guidelines and reference information for proper torque application

Quick Reference Guide

ft-lbs → Nm
× 1.356
ft-lbs → kg-m
× 0.138
Nm → ft-lbs
× 0.738
in-lbs → ft-lbs
× 0.083

Common Torque Patterns

Star Pattern

Used for wheels and other circular bolt patterns

Star Pattern torque pattern diagram showing proper bolt tightening sequence
Cross Pattern

Used for gaskets and cover plates

Cross Pattern torque pattern diagram showing proper bolt tightening sequence
Sequential Pattern

Used for head bolts and other critical components

Sequential Pattern torque pattern diagram showing proper bolt tightening sequence

Common Mistakes to Avoid

Over-tightening

Exceeding the specified torque value can stretch or break fasteners, damage threads, or crack components.

Prevention:

Always use a calibrated torque wrench and follow specifications exactly.

Incorrect Torque Sequence

Tightening bolts in the wrong order can cause uneven pressure distribution and potential leaks or damage.

Prevention:

Follow the manufacturer's specified torque sequence pattern.

Dirty Threads

Dirt, rust, or old thread locker can affect torque readings and proper fastener tension.

Prevention:

Clean and inspect all threads before assembly. Use new thread locker if specified.

Reusing TTY Bolts

Torque-to-yield bolts are designed to stretch and must not be reused.

Prevention:

Always replace TTY bolts with new ones. They are single-use only.

Dry vs. Lubricated

Not accounting for whether torque specs are for dry or lubricated fasteners can lead to incorrect tension.

Prevention:

Check if specs are for dry or lubricated threads. Use specified lubricant when required.

Recommended Tools

Torque Wrench (1/4" Drive)

Range: 2-25 ft-lbs
Small fasteners, delicate components

Torque Wrench (3/8" Drive)

Range: 10-100 ft-lbs
Most common automotive fasteners

Torque Wrench (1/2" Drive)

Range: 30-250 ft-lbs
Large fasteners, wheels

Angle Gauge

Torque-to-yield (TTY) bolts

Torque Wrench Care

  • Calibrate annually or after 5,000 clicks
  • Store at lowest setting
  • Keep clean and lubricated

Search Specifications

Search by component name, bolt size, or description

Torque Calculator

Convert between different torque units

Transmission Gearbox

Torque specifications for various components of the transmission and gearbox system. This includes mounting points, fluid containment components, and internal mechanisms.

1

Transmission Mounting Bolts (Engine Side)

M12 x 1.75
Torque Value
48 ft-lbs (65 N·m)
Important Notes
Secures the transmission to the engine block. Estimated value based on similar Audi models. Critical for driveline integrity.
2

Transmission Mounting Bolts (Body Side)

M12 x 1.75
Torque Value
48 ft-lbs (65 N·m)
Important Notes
Secures the transmission to the vehicle chassis. Estimated value based on similar Audi models. Crucial for supporting the transmission.
3

Transmission Oil Pan Bolts

M6 x 1.0
Torque Value
11 ft-lbs (15 N·m)
Important Notes
Seals the transmission oil pan. Estimated value. Over-tightening can damage the pan or gasket.
4

Transmission Fill Plug

M18 x 1.5
Torque Value
26 ft-lbs (35 N·m)
Important Notes
Seals the fill port. Estimated value based on similar plugs. Always use a new sealing washer if applicable
5

Transmission Drain Plug

M18 x 1.5
Torque Value
26 ft-lbs (35 N·m)
Important Notes
Seals the drain port. Estimated value based on similar plugs. Always use a new sealing washer if applicable
6

Mechatronics Unit Bolts

M6 x 1.0
Torque Value
7 ft-lbs (10 N·m)
Important Notes
Secures the mechatronic unit to the transmission. Estimated value based on similar components.
7

Output Shaft Flange Bolts

M10 x 1.5
Torque Value
40 ft-lbs (55 N·m)
Important Notes
Connects the transmission output flanges to the drive shafts. Estimated based on similar VW Group flange bolts.

Front Differential

Torque specifications for mounting, housing, and service plugs of the front differential. Includes critical driveline connection points.

1

Front Differential Mounting Bolts

M12 x 1.75
Torque Value
48 ft-lbs (65 N·m)
Important Notes
Secures the front differential to the chassis. Estimated value based on similar Audi models. Critical for driveline integrity.
2

Front Differential Housing Bolts

M8 x 1.25
Torque Value
26 ft-lbs (35 N·m)
Important Notes
Fastens the differential housing together. Estimated value based on similar aluminum differentials.
3

Front Differential Drain Plug

M18 x 1.5
Torque Value
26 ft-lbs (35 N·m)
Important Notes
Seals the drain port. Estimated value based on similar sized drain plugs. Always use a new sealing washer if applicable.
4

Front Differential Fill Plug

M18 x 1.5
Torque Value
26 ft-lbs (35 N·m)
Important Notes
Seals the fill port. Estimated value based on similar sized fill plugs. Always use a new sealing washer if applicable.
5

Pinion Flange Bolt

M14 x 1.5
Important Notes
Secures the driveshaft to the differential's input pinion. Angle tightening is critical. Estimated based on similar components in similar models
6

Side Flange Bolts

M10 x 1.5
Torque Value
40 ft-lbs (55 N·m)
Important Notes
Connects the differential side flanges to the drive shafts. Estimated based on similar VW Group flange bolts.

Center Differential

Torque specifications for the center differential, if it's a separate unit, including mounting and housing bolts. This section applies to vehicles with a separate center differential/transfer case.

1

Center Differential Mounting Bolts (if separate)

M12 x 1.75
Torque Value
48 ft-lbs (65 N·m)
Important Notes
Secures the center differential to the vehicle chassis or transmission assembly. Estimated value based on similar Audi models. Crucial for holding the center diff in proper alignment.
2

Center Differential Housing Bolts (if separate)

M8 x 1.25
Torque Value
26 ft-lbs (35 N·m)
Important Notes
Fastens the center diff housing components. Estimated value based on similar aluminum differentials.

Rear Differential

Torque specifications for various components of the rear differential, including mounting points, housing bolts, and service plugs.

1

Rear Differential Mounting Bolts

M12 x 1.75
Torque Value
48 ft-lbs (65 N·m)
Important Notes
Secures the rear differential to the vehicle chassis. Estimated value based on similar Audi models. Critical for proper driveline alignment.
2

Rear Differential Housing Bolts

M8 x 1.25
Torque Value
26 ft-lbs (35 N·m)
Important Notes
Fastens the differential housing together. Estimated value based on similar aluminum differentials.
3

Rear Differential Drain Plug

M18 x 1.5
Torque Value
26 ft-lbs (35 N·m)
Important Notes
Seals the drain port. Estimated value based on similar sized drain plugs. Always use a new sealing washer if applicable.
4

Rear Differential Fill Plug

M18 x 1.5
Torque Value
26 ft-lbs (35 N·m)
Important Notes
Seals the fill port. Estimated value based on similar sized fill plugs. Always use a new sealing washer if applicable.
5

Pinion Flange Bolt

M14 x 1.5
Important Notes
Secures the driveshaft to the differential's input pinion. Angle tightening is critical. Estimated based on similar components in similar models
6

Side Flange Bolts

M10 x 1.5
Torque Value
40 ft-lbs (55 N·m)
Important Notes
Connects the differential side flanges to the drive shafts. Estimated based on similar VW Group flange bolts.

Drive Shafts Axles

Torque specifications for drive shaft components, including center support bearings, CV joint bolts, and wheel hub fasteners. These components directly transmit power to the wheels.

1

Drive Shaft Center Support Bearing Bolts

M8 x 1.25
Torque Value
18 ft-lbs (25 N·m)
Important Notes
Secures the drive shaft center support bearing to the chassis. Estimated based on similar Audi models.
2

Inner CV Joint Bolts (Transmission Side)

M10 x 1.5
Torque Value
40 ft-lbs (55 N·m)
Important Notes
Connects the drive shaft to the transmission or differential flange. Estimated based on similar CV joint bolt sizes.
3

Outer CV Joint Bolt (Wheel Hub Side)

M12 x 1.5
Torque Value
74 ft-lbs (100 N·m)
Important Notes
Connects the drive shaft to the wheel hub. Estimated based on similar CV joint bolt sizes.
4

Wheel Hub Nut/Bolt

M14 x 1.5 (Nut) / M14 x 1.5 (Bolt)
Important Notes
Secures the wheel hub to the axle/drive shaft. Critical safety fastener. Estimated based on similar components. Procedure applies to nut type, if bolt type is used follow specs below.
5

Wheel Hub Bolt

M14 x 1.5 (Bolt)
Important Notes
Secures the wheel hub to the axle/drive shaft. Critical safety fastener. Estimated based on similar components. Procedure applies to bolt type, if nut type is used follow specs above.

Troubleshooting Guide

Common issues, diagnostic steps, and prevention guidelines

Common Issues

Bolt stretching, stripped threads, uneven torque patterns

Loose Components

Symptoms:
  • Rattling or vibration noises
  • Visible movement in components
  • Uneven panel gaps
Solutions:
  • Clean threads and mounting surfaces
  • Replace damaged fasteners
  • Apply proper torque in sequence
  • Use thread locker if specified

Stripped Fasteners

Symptoms:
  • Unable to achieve proper torque
  • Fastener spins freely
  • Visible thread damage
Solutions:
  • Use thread repair kit if appropriate
  • Install thread insert (HeliCoil)
  • Replace component if threaded hole is damaged
  • Upgrade to higher grade fastener if recommended

Overtightened Components

Symptoms:
  • Cracked or deformed parts
  • Broken fasteners
  • Compressed gaskets or seals
Solutions:
  • Replace damaged components
  • Use new fasteners
  • Follow proper torque sequence
  • Verify correct torque specifications

Diagnostic Steps

Visual inspection, torque verification, thread assessment

1

Visual Inspection

Inspect the affected area for any visible signs of damage or wear

  • Check for cracks or deformation
  • Look for signs of excessive wear
  • Verify proper fastener installation
2

Torque Verification

Verify the torque applied to the fasteners

  • Check the torque wrench calibration
  • Verify the torque specification
  • Compare the applied torque to the specification
3

Thread Assessment

Assess the condition of the threads

  • Check for signs of thread damage
  • Verify the thread type and size
  • Check for proper thread engagement

Prevention Guidelines

Best practices, maintenance tips, tool care

Best Practices

  • Always follow the recommended torque specification
  • Use the correct type and size of fasteners
  • Verify the torque wrench calibration regularly

Maintenance Tips

  • Regularly inspect the affected area for signs of wear or damage
  • Replace damaged or worn-out components promptly
  • Keep the work area clean and organized

Tool Care

  • Regularly clean and maintain the torque wrench
  • Store the torque wrench in a dry and secure location
  • Verify the torque wrench calibration before each use

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

Why is using the correct torque specification so critical for drivetrain bolts?

Using the correct torque ensures proper clamping force, which is essential for preventing bolt loosening due to vibration and thermal expansion, and to maintain the integrity of drivetrain components. Overtightening can stretch bolts beyond their yield point leading to failure, while undertightening can cause components to shift or vibrate, leading to damage and potential failure. Specifically in the drivetrain, consistent clamping is vital for the transmission, differential, and axles to function correctly.

Q2

Can I reuse drivetrain bolts? What are the considerations?

Generally, many drivetrain bolts are torque-to-yield (TTY) or stretch bolts and are designed for single use. Reusing them can lead to inconsistent clamping force and potential failure as they have already stretched. Always consult the repair manual. If a bolt isn't explicitly marked as TTY, inspect for any deformation before reuse. It is always best practice to replace bolts, particularly within the drivetrain system.

Q3

What if I don’t have the exact torque wrench? Can I use a similar one?

Using a torque wrench with the correct torque range is crucial for achieving accurate torque values. Using a wrench with too high or too low of a torque range could result in inaccurate readings or damage the wrench. Always use a torque wrench that is calibrated and has the appropriate torque range for the bolts you are tightening. If unavailable, it is recommended to wait for proper tools. In a pinch, a 'feel' for the specified torque can only be applied if very familiar with the specified range and application.

Q4

How often should I check the torque on drivetrain bolts?

For most typical driving, torque checks on drivetrain bolts are generally not part of routine maintenance, assuming correct initial torquing. However, if experiencing unusual noises, vibrations, or after performing work on drivetrain components such as an axle or differential service, it is a good idea to re-torque the specific bolts in question as a safety measure. If the vehicle is used for frequent heavy loads or track days, more regular checks might be needed.

Environmental Considerations

Temperature, humidity, and seasonal effects on torque specifications

Temperature Effects

Includes: High Heat, Cold Weather, Thermal Cycling

Temperature can significantly impact torque values and fastener behavior

Cold Weather

Effects:
  • Increased material brittleness
  • Higher torque required due to thread contraction
  • Reduced thread lubricant effectiveness
Recommendations:
  • Allow components to warm to room temperature when possible
  • Consider using winter-grade thread lubricants
  • Check torque values more frequently during winter months

Hot Weather

Effects:
  • Thermal expansion of components
  • Decreased friction in threads
  • Accelerated lubricant breakdown
Recommendations:
  • Check torque when components are at normal operating temperature
  • Use temperature-resistant thread lockers
  • Consider re-torquing after heat cycles

Humidity and Corrosion

Covers: Rust Prevention, Salt Exposure, Moisture Control

Moisture and corrosion can affect fastener integrity and torque values

High Humidity

Effects:
  • Accelerated corrosion formation
  • Reduced friction coefficient
  • Potential thread seizing
Prevention:
  • Use corrosion-resistant fasteners
  • Apply appropriate anti-seize compounds
  • Maintain proper protective coatings

Salt Exposure

Effects:
  • Rapid corrosion development
  • Thread damage
  • Seized fasteners
Prevention:
  • Regular underbody washing
  • Use of sacrificial anodes where appropriate
  • Application of protective coatings

Seasonal Maintenance

Spring, Summer, Fall, and Winter maintenance schedules

Spring

  • Inspect for winter damage
  • Clean and protect exposed fasteners
  • Check torque on critical components

Summer

  • Monitor heat-affected components
  • Check expansion-related loosening
  • Inspect cooling system mounts

Fall

  • Prepare for winter conditions
  • Apply corrosion protection
  • Verify all fasteners are properly torqued

Winter

  • More frequent inspection of critical fasteners
  • Check for salt damage
  • Monitor suspension component torque

Related Resources

Tools, service procedures, and technical bulletins

Recommended Tools

Torque Wrench (1/2" Drive)

A calibrated torque wrench with a 1/2" drive is essential for accurately tightening drivetrain bolts to their specified torque values.

  • Wide torque range (typically 20-250 ft-lbs)
  • Click-type or digital display for accurate readings
  • Durable construction for automotive use
Learn more

Torque Wrench (3/8" Drive)

A calibrated torque wrench with a 3/8" drive is useful for smaller bolts within the drivetrain system with lower torque specifications.

  • Torque range suitable for smaller fasteners (typically 5-80 ft-lbs)
  • Click-type or digital display for accurate readings
  • Compact size for tight access areas
Learn more

Socket Set (Metric)

A comprehensive set of metric sockets is required to fit the various bolt heads used in the Audi S8 drivetrain.

  • Variety of sizes (e.g., 10mm, 13mm, 17mm, 19mm, 21mm, 24mm)
  • Deep and standard socket options
  • Durable chrome vanadium steel construction
Learn more

Extension Bars and Universal Joints

Extension bars and universal joints will aid in accessing bolts and nuts in difficult-to-reach areas of the drivetrain.

  • Variety of lengths
  • Multiple pivot points on the universal joints for flexibility
  • Secure and reliable connections
Learn more

Angled Torque Adapter

An angled torque adapter allows accurate torque application when a direct socket access isn't available

  • Allows for torque application at specific angles
  • Reduces strain in awkward positions
  • Accurate reading with proper calculations
Learn more
Service Procedures

Front Axle Driveshaft Bolt Replacement

Procedure for removing and reinstalling front axle driveshaft bolts.

  • Loosen the wheel bolts but do not remove the wheels.
  • Raise the vehicle securely on a lift.
  • Remove the wheels.
  • Locate the bolts connecting the driveshaft to the transmission and wheel hub.
  • Using the appropriate tools, loosen and remove the driveshaft bolts.
  • Install the new driveshaft bolts. Be sure the bolts are torqued to specification. Refer to technical specifications for proper torque sequence.
  • Reinstall the wheels. Lower vehicle.
  • Torque wheel bolts to spec.
View full procedure

Rear Differential Mounting Bolt Replacement

Procedure for removing and reinstalling rear differential mounting bolts.

  • Raise and support the vehicle on a lift or jack stands.
  • Locate all differential mounting bolts.
  • Using appropriate tools, loosen and remove the mounting bolts.
  • Install new mounting bolts, following the specified torque sequence.
  • Lower the vehicle.
View full procedure

Transmission Mounting Bolt Replacement

Procedure for removing and reinstalling transmission mounting bolts.

  • Raise and support the vehicle on a lift or jack stands.
  • Support the transmission with a transmission jack.
  • Locate all transmission mounting bolts.
  • Using appropriate tools, loosen and remove the mounting bolts.
  • Install new mounting bolts, following the specified torque sequence.
  • Remove transmission jack, Lower the vehicle.
View full procedure
Technical Service Bulletins

Drivetrain Vibration at High Speeds

2021-05-15

Some 2019-2021 Audi S8 models may experience drivetrain vibration at speeds above 70 mph. This may be caused by improper driveshaft bolt torque or driveshaft imbalance.

2019-2021

Resolution: Inspect all driveshaft bolts for proper torque specifications. Replace any bolts that are damaged or show signs of wear. If vibration persists, check driveshaft balance.

Rear Differential Noise

2022-11-20

A whining or grinding noise from the rear differential on 2020-2022 S8 vehicles. Improper torque of the differential mounting bolts can cause abnormal stress on the unit.

2020-2022

Resolution: Check the rear differential mounting bolts for proper torque specifications. Replace the bolts if they are damaged or worn. Check differential fluid level and for any signs of metal shavings indicating potential internal damage. Address as needed.

Transmission Mount Failure

2023-02-28

Premature transmission mount failure is observed in 2021-2023 Audi S8 models. This may be caused by incorrect torque during installation or material defect. Improperly torqued mounts can allow excessive movement of the transmission leading to other drivetrain issues.

2021-2023

Resolution: Inspect the transmission mounts for signs of damage or wear. Verify mounting bolt torque specifications. Replace any worn or failed mounts. Ensure all bolts are installed with the proper torque sequence.

About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

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Technical Information
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