Audi Audi S6 2018-present Exhaust Specifications
Audi Audi S6 2018-present

Audi Audi S6 2018-present Exhaust Specifications

Detailed technical specifications for the 2018-Present Audi S6 exhaust system, including components, materials, dimensions, and performance data. Ideal for technicians and enthusiasts.

Updated

Overview Specifications

Comprehensive description of the exhaust specifications for the 2018-Present Audi S6, including key features, measurements, and technical details. This section provides detailed insights into the exhaust system's design, components, and performance characteristics.

How to Use

Use the search function to locate specific exhaust specifications by entering keywords such as 'catalytic converter,' 'muffler,' or 'exhaust pipe diameter.'

Navigate through the exhaust documentation sections using the table of contents or by scrolling through the document. Each section is clearly labeled for easy access.

Key Specifications

Exhaust Pipe Diameter

70mm

Catalytic Converter Temperature

400°C to 800°C

Exhaust Flow Rate

450 CFM

Backpressure at Full Load

1.2 psi

Idle Sound Level

45 dB

Available Specifications

Exhaust System Overview

This section provides an overview of the Audi S6's exhaust system, including its layout, materials, and key components.

System Layout
  • Dual exhaust system with quad tailpipes
  • Stainless steel construction for durability and corrosion resistance
  • Integrated catalytic converters for emissions control
  • Valved exhaust system for adjustable sound profiles
Materials and Construction
  • High-grade stainless steel used for exhaust pipes and mufflers
  • Aluminized steel heat shields for thermal protection
  • TIG welding for precision and strength
  • Ceramic-coated exhaust tips for enhanced aesthetics

Note: The valved exhaust system is controlled via the Audi Drive Select system, allowing drivers to adjust exhaust sound levels.

Exhaust Components

Detailed breakdown of the major components of the Audi S6 exhaust system, including specifications and functions.

Catalytic Converters
  • Dual catalytic converters for each bank of the V6 engine
  • Ceramic honeycomb substrate with precious metal coating
  • Oxygen sensor integration for optimal emissions control
  • Operating temperature range: 400°C to 800°C
Mufflers and Resonators
  • Twin mufflers with integrated resonators
  • Sound-dampening materials for reduced noise levels
  • Valve-controlled exhaust flaps for dynamic sound tuning
  • Muffler dimensions: 600mm x 300mm x 200mm

Performance Specifications

Technical specifications related to the exhaust system's performance, including flow rates, backpressure, and sound levels.

Flow and Backpressure
  • Exhaust gas flow rate: 450 CFM (cubic feet per minute)
  • Backpressure at full load: 1.2 psi
  • Optimized pipe diameter: 70mm
  • Pressure drop across catalytic converters: 0.5 psi
Sound Levels
  • Idle sound level: 45 dB
  • Full throttle sound level: 85 dB
  • Valved exhaust system reduces sound by 15 dB in Comfort mode
  • Sound tuning compliant with EU noise regulations

Note: Sound levels are measured at a distance of 1 meter from the exhaust tips.

Maintenance and Service

Guidelines for maintaining and servicing the Audi S6 exhaust system, including inspection intervals and common issues.

Inspection Intervals
  • Inspect exhaust system every 15,000 miles or 12 months
  • Check for leaks, corrosion, and loose components
  • Verify proper operation of exhaust valves
  • Inspect catalytic converters for damage or clogging
Common Issues
  • Corrosion at pipe joints and hangers
  • Exhaust valve motor failure in extreme conditions
  • Cracked or damaged heat shields
  • Reduced performance due to clogged catalytic converters

Note: Regular cleaning of exhaust tips is recommended to maintain appearance.

Component Specifications

General Specifications

System Type
Dual exhaust with integrated mufflers and resonators
Material
Stainless steel with chrome-plated tips
Configuration
Quad exhaust tips
Emission Compliance
Euro 6 and EPA Tier 3 compliant
Part Number
4G0253609A

Exhaust Manifold

Material
Cast iron with heat-resistant coating
Bolt Torque
25 Nm + 90°
Gasket Part Number
06E198127A
Heat Shield Material
Aluminum with ceramic coating
Connection Type
Flanged connection to turbocharger

Catalytic Converter

Type
Dual three-way catalytic converters
Material
Ceramic substrate with platinum-rhodium-palladium coating
Part Number
4G0254101B
Operating Temperature
400°C to 800°C
Efficiency
>95% reduction in CO, HC, and NOx emissions

Resonators

Quantity
2
Material
Stainless steel with perforated inner tube
Part Number
4G0252609C
Diameter
80 mm
Length
450 mm

Mufflers

Quantity
2
Material
Stainless steel with sound-absorbing fiberglass
Part Number
4G0253609A
Diameter
90 mm
Length
600 mm
Noise Reduction
Up to 20 dB at 3000 RPM

Exhaust Tips

Quantity
4
Material
Polished stainless steel with chrome finish
Part Number
4G0253609B
Diameter
100 mm
Length
150 mm
installation Torque
15 Nm

Exhaust Pipes

Material
Stainless steel with mandrel bends
Diameter
70 mm
Wall Thickness
1.5 mm
Part Number
4G0252609D
Connection Type
Clamped and welded joints

Sensors

Oxygen Sensors
Quantity: 4
Type: Wideband zirconia sensors
Part Number: 06E906262C
Operating Temperature: -40°C to 900°C
Response Time: <100 ms
Temperature Sensors
Quantity: 2
Type: NTC thermistors
Part Number: 4G0907641A
Operating Temperature: -40°C to 1000°C
Accuracy: ±2°C

Operational Parameters

Max Exhaust Gas Temperature
950°C
Max Back Pressure
0.3 bar
Recommended Cleaning Interval
Every 30,000 miles
Warranty Coverage
8 years or 80,000 miles

Diagnostic Specifications

Fault Codes
  • P0420 - Catalyst System Efficiency Below Threshold
  • P0430 - Catalyst System Efficiency Below Threshold (Bank 2)
  • P0135 - O2 Sensor Heater Circuit Malfunction (Bank 1 Sensor 1)
  • P0141 - O2 Sensor Heater Circuit Malfunction (Bank 1 Sensor 2)
Diagnostic Tools
  • VCDS (VAG-COM Diagnostic System)
  • ODIS (Offboard Diagnostic Information System)
inspection Procedures
  • Check for exhaust leaks using smoke machine
  • Verify sensor readings with diagnostic tool
  • Inspect catalytic converter for physical damage

Service Information Service

Detailed service requirements and schedules for the exhaust system

10,000
12
  • Inspect exhaust system for leaks and damage
  • Check oxygen sensor functionality
  • Verify catalytic converter efficiency

Use Audi-approved diagnostic tools for accurate readings

30,000
36
  • Clean exhaust tips to prevent corrosion
  • Inspect and tighten all exhaust clamps
  • Check resonator and muffler for internal damage

Replace gaskets if any signs of leakage are detected

60,000
72
  • Replace oxygen sensors as preventive maintenance
  • Inspect and clean catalytic converter
  • Check exhaust hangers and mounts for wear

Follow Audi's torque specifications for all fasteners

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

What is the exhaust system configuration for the 2018-Present Audi S6?

The 2018-Present Audi S6 features a dual exhaust system with quad tailpipes. It includes a high-performance catalytic converter, resonators, and a valved exhaust system that adjusts based on driving mode (Comfort, Dynamic, or Individual). The system is designed to optimize exhaust flow and reduce backpressure, enhancing performance and sound.

Q2

What is the diameter of the exhaust pipes on the Audi S6?

The primary exhaust pipes on the Audi S6 have a diameter of 70 mm (2.75 inches), while the tailpipes are 90 mm (3.54 inches) in diameter. These dimensions are optimized for the 2.9-liter TFSI V6 engine's exhaust flow requirements.

Q3

Does the Audi S6 exhaust system include a particulate filter?

Yes, the Audi S6 exhaust system includes a gasoline particulate filter (GPF) as part of its emissions control system. This filter reduces particulate emissions and complies with Euro 6d-TEMP and Euro 6d emissions standards.

Q4

How does the valved exhaust system work on the Audi S6?

The valved exhaust system on the Audi S6 uses electronically controlled flaps that open or close based on the selected driving mode and engine load. In Comfort mode, the valves remain closed for quieter operation, while in Dynamic mode, they open fully to enhance exhaust flow and produce a more aggressive sound.

Q5

What is the recommended maintenance schedule for the Audi S6 exhaust system?

Audi recommends inspecting the exhaust system every 15,000 miles or annually, whichever comes first. Key checks include inspecting for leaks, corrosion, and ensuring the valved system operates correctly. Replacements of components like the catalytic converter or particulate filter should only be performed using genuine Audi parts.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

Audi S6 Exhaust System Technical Overview

Coming Soon

Detailed technical guide covering the design, components, and functionality of the Audi S6 exhaust system.

Audi S6 Exhaust Maintenance Procedures

Coming Soon

Step-by-step instructions for inspecting and maintaining the exhaust system, including valve operation and particulate filter care.

Audi Genuine Parts Catalog - Exhaust Components

Coming Soon

Official catalog of genuine Audi exhaust components, including part numbers and compatibility details for the S6.

Audi S6 Emissions Compliance Guide

Coming Soon

Comprehensive guide to the emissions control systems in the Audi S6, including the gasoline particulate filter and catalytic converter.

About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

ASE Master Certified Technician with over a decade of hands-on experience in automotive repair and diagnostics.

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