Audi Audi S6 1999-2004 VL300 Transmission Specifications
Comprehensive technical specifications and service details for the VL300 transmission system used in the 1999-2004 Audi S6. This document covers gear ratios, torque capacity, fluid requirements, maintenance procedures, and troubleshooting guidelines specific to the VL300 transmission.
Overview Specifications
Comprehensive description of the vl300-transmission specifications for the 1999-2004 Audi S6, including key features, measurements, and technical details
How to Use
Use the search function to locate specific vl300-transmission specifications by entering keywords such as 'gear ratios', 'torque capacity', or 'fluid capacity'.
Navigate through the documentation sections using the table of contents or by scrolling through the major sections: General Specifications, Gear Ratios, Torque Specifications, and Maintenance.
Key Specifications
Transmission Type
5-speed manual
Maximum Torque Capacity
600 Nm
Fluid Capacity
7.5 liters
Weight
95 kg (dry)
Gear Ratios
1st: 3.50:1, 5th: 0.89:1
Available Specifications
General Specifications
This section covers the basic technical details and measurements of the vl300-transmission, including dimensions, weight, and fluid capacity.
General Specifications
This section covers the basic technical details and measurements of the vl300-transmission, including dimensions, weight, and fluid capacity.
Transmission Dimensions and Weight
- Overall length: 720 mm
- Width: 450 mm
- Height: 350 mm
- Weight: 95 kg (dry)
- Material: Aluminum alloy casing
Fluid Capacity and Type
- Transmission fluid capacity: 7.5 liters
- Recommended fluid type: Audi Genuine G 052 162 A2
- Fluid change interval: 60,000 miles or 5 years
- Fluid operating temperature range: -40°C to 150°C
Note: Use only Audi-approved transmission fluid to ensure optimal performance and longevity.
Gear Ratios
This section provides detailed information about the gear ratios of the vl300-transmission, including forward and reverse gears.
Gear Ratios
This section provides detailed information about the gear ratios of the vl300-transmission, including forward and reverse gears.
Forward Gear Ratios
- 1st gear: 3.50:1
- 2nd gear: 2.18:1
- 3rd gear: 1.52:1
- 4th gear: 1.13:1
- 5th gear: 0.89:1
Reverse Gear Ratio
- Reverse gear: 3.67:1
- Synchronized reverse gear for smooth engagement
- Reverse gear lockout mechanism to prevent accidental engagement
Torque Specifications
This section outlines the torque specifications for critical components of the vl300-transmission, including fasteners and shafts.
Torque Specifications
This section outlines the torque specifications for critical components of the vl300-transmission, including fasteners and shafts.
Fastener Torque Values
- Transmission housing bolts: 25 Nm
- Drain plug: 40 Nm
- Fill plug: 40 Nm
- Output flange bolts: 80 Nm
Shaft Torque Capacity
- Input shaft maximum torque: 450 Nm
- Output shaft maximum torque: 600 Nm
- Shaft material: High-strength forged steel
- Shaft diameter: 30 mm
Note: Ensure proper alignment during installation to prevent premature wear.
Maintenance
This section provides guidelines for maintaining the vl300-transmission, including inspection intervals and common troubleshooting tips.
Maintenance
This section provides guidelines for maintaining the vl300-transmission, including inspection intervals and common troubleshooting tips.
Inspection Intervals
- Fluid level check: Every 10,000 miles
- Seal inspection: Every 30,000 miles
- Gear shift linkage adjustment: Every 50,000 miles
- Transmission mount inspection: Every 60,000 miles
Common Issues and Solutions
- Hard shifting: Check fluid level and condition
- Noise during operation: Inspect bearings and gears
- Fluid leaks: Replace seals and gaskets
- Gear slippage: Adjust clutch or replace worn components
Note: Regular maintenance is critical to avoid costly repairs and ensure smooth operation.
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Transmission Specifications
General information
- Transmission Type
- 5-speed automatic
- Model Code
- VL300
- Manufacturer
- ZF Friedrichshafen AG
- Part Number
- 01V 300 043
- Compatible Models
-
- 1999-2004 Audi S6 (C5)
- Weight
- 85 kg (187.4 lbs)
Gear Ratios
- 1st Gear
- 3.57:1
- 2nd Gear
- 2.20:1
- 3rd Gear
- 1.51:1
- 4th Gear
- 1.00:1
- 5th Gear
- 0.80:1
- Reverse Gear
- 3.67:1
Torque Capacity
- Maximum input Torque
- 440 Nm (324.5 lb-ft)
- Recommended Torque Limit
- 400 Nm (295 lb-ft)
- Torque Converter Lockup Speed
- 1800-2200 rpm
Fluid Specifications
- Fluid Type
- ZF Lifeguardfluid 5
- Fluid Capacity
- 7.5 liters (7.9 quarts)
- Fluid Change interval
- 60,000 miles or 5 years
- Fluid Temperature Range
- -40°C to 150°C (-40°F to 302°F)
Operational Parameters
- Maximum Operating Temperature
- 120°C (248°F)
- Minimum Operating Temperature
- -30°C (-22°F)
- Shift Pressure Range
- 8-12 bar (116-174 psi)
- Idle Rpm in Neutral
- 650-750 rpm
Tolerances And Clearances
- Gear Mesh Clearance
- 0.10-0.15 mm (0.0039-0.0059 in)
- input Shaft End Play
- 0.05-0.15 mm (0.0020-0.0059 in)
- Output Shaft End Play
- 0.10-0.20 mm (0.0039-0.0079 in)
- Clutch Pack Clearance
- 1.5-2.0 mm (0.059-0.079 in)
Diagnostic Specifications
- Fault Code Readout
- Via VAG-COM or OBD-II scanner
- Common Fault Codes
-
- P0700
- P0715
- P0720
- Diagnostic Connector Location
- Under dashboard, driver's side
- Diagnostic Voltage Range
- 9-16 volts
Maintenance Specifications
- Filter Replacement interval
- Every 60,000 miles or 5 years
- Filter Part Number
- 01V 325 429
- Seal Kit Part Number
- 01V 398 145
- Gasket Part Number
- 01V 321 371
- Recommended Service Tools
-
- ZF 0950 001 000
- VAG 1924
Safety information
- Warning
- Do not operate transmission without proper fluid levels
- Caution
- Avoid prolonged operation above 120°C (248°F)
- Note
- Use only ZF-approved fluids to prevent damage
Related Components
- Torque Converter Part Number
- 01V 323 101
- Valve Body Part Number
- 01V 325 025
- Solenoid Pack Part Number
- 01V 325 429
- Cross Reference
-
- Audi A6 (C5)
- Audi Allroad (C5)
Service Information Service
Detailed service requirements and schedules for the VL300 transmission
- Check transmission fluid level and condition
- Inspect for leaks
- Scan for fault codes
Fluid top-up may be required
- Replace transmission fluid and filter
- Inspect torque converter
- Check shift quality and adjust if necessary
Use only ZF Lifeguardfluid 5
- Full transmission service including seals and gaskets
- Inspect and replace worn clutch packs
- Check valve body operation
Requires specialized tools and expertise
Common Questions
Find answers to common questions about torque specifications
Q1 What type of transmission fluid is recommended for the VL300 transmission in a 1999-2004 Audi S6?
What type of transmission fluid is recommended for the VL300 transmission in a 1999-2004 Audi S6?
The VL300 transmission requires Audi Genuine G 052 162 A2 transmission fluid. This fully synthetic fluid is specifically formulated for the 01E 5-speed manual transmission, ensuring optimal performance and longevity. The fluid capacity is approximately 2.6 liters (2.75 quarts).
Q2 What is the torque specification for the VL300 transmission mounting bolts?
What is the torque specification for the VL300 transmission mounting bolts?
The torque specification for the VL300 transmission mounting bolts is 40 Nm (30 lb-ft). Ensure to tighten the bolts in a crisscross pattern to avoid uneven stress on the transmission housing.
Q3 How do I identify if my Audi S6 has the VL300 transmission?
How do I identify if my Audi S6 has the VL300 transmission?
The VL300 transmission, also known as the 01E 5-speed manual transmission, can be identified by its casting number, typically found on the transmission housing. Look for the code '01E 300' or 'VL300' stamped on the casing. Additionally, the transmission is paired with a 2.7L twin-turbocharged V6 engine in the 1999-2004 Audi S6.
Q4 What is the recommended service interval for the VL300 transmission?
What is the recommended service interval for the VL300 transmission?
Audi recommends inspecting the VL300 transmission every 60,000 miles or 5 years, whichever comes first. This includes checking the transmission fluid level, condition, and replacing it if necessary. Regular maintenance ensures smooth shifting and prevents premature wear.
Q5 Can the VL300 transmission be rebuilt, and what are the common failure points?
Can the VL300 transmission be rebuilt, and what are the common failure points?
Yes, the VL300 transmission can be rebuilt. Common failure points include worn synchros, especially in 2nd and 3rd gears, and leaking seals. Rebuild kits are available and typically include synchros, bearings, and gaskets. Professional rebuilding is recommended due to the precision required for proper assembly.
Factory Service Resources
Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.
Audi S6 VL300 Transmission Service Manual
Coming SoonOfficial service manual for the VL300 transmission, covering disassembly, repair, and reassembly procedures.
VL300 Transmission Fluid Replacement Guide
Coming SoonStep-by-step guide for replacing transmission fluid in the VL300 transmission, including fluid specifications and safety precautions.
VL300 Transmission Rebuild Kit
Coming SoonDetailed information on rebuild kits for the VL300 transmission, including part numbers and compatibility.
Audi S6 Transmission Mounting Bolt Torque Specifications
Coming SoonComprehensive guide to torque specifications for all transmission-related bolts in the Audi S6.
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Technical Information
- All specifications, including torque values, fluid capacities, and maintenance procedures, should be verified against your vehicle's factory service manual.
- Vehicle specifications and procedures may vary by model year, trim level, and region.
- Always follow the manufacturer's recommended procedures and safety precautions.
- Working on vehicles can be dangerous. Always take proper safety precautions and use appropriate safety equipment.
- If you're unsure about any procedure, consult a qualified professional mechanic.
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