Audi Audi S6 1999-2004 HVAC Specifications
Audi Audi S6 1999-2004

Audi Audi S6 1999-2004 HVAC Specifications

Detailed technical specifications and diagnostic information for the HVAC system in the 1999-2004 Audi S6. Includes component details, refrigerant type, and troubleshooting procedures.

Updated

Overview Specifications

Comprehensive description of the HVAC specifications for the 1999-2004 Audi S6, including key features, measurements, and technical details. This section provides detailed insights into the heating, ventilation, and air conditioning system, ensuring optimal performance and maintenance.

How to Use

Use the search function to locate specific HVAC specifications by entering keywords such as 'blower motor', 'refrigerant capacity', or 'temperature control'. Use exact terms for precise results.

Navigate through the HVAC documentation sections using the table of contents. Each major section is divided into subsections for easy access to specific technical details.

Key Specifications

Refrigerant Capacity

750 ± 25 grams

Cooling Capacity

6.5 kW

Airflow Capacity

450 m³/h

Heater Core Capacity

5.5 liters

Compressor Displacement

160 cc

Available Specifications

HVAC System Overview

This section provides an overview of the HVAC system, including its components, functionality, and key specifications.

System Components
  • Dual-zone automatic climate control system
  • Electrically driven blower motor with variable speed control
  • Refrigerant type: R134a
  • Heater core with a capacity of 5.5 liters
  • Evaporator core with a surface area of 0.45 m²
System Functionality
  • Automatic temperature regulation with dual-zone control
  • Airflow distribution through 8 adjustable vents
  • Recirculation mode for improved air quality
  • Defrost and defog functions with integrated sensors
  • Maximum cooling capacity: 6.5 kW

Note: The dual-zone system allows independent temperature control for the driver and front passenger.

Refrigerant System

This section covers the refrigerant system, including specifications, maintenance, and performance metrics.

Refrigerant Specifications
  • Refrigerant type: R134a
  • Total system capacity: 750 ± 25 grams
  • Operating pressure: 1.5 - 3.0 MPa
  • Refrigerant oil type: PAG (Polyalkylene Glycol)
  • Oil capacity: 150 ± 10 ml
Performance Metrics
  • Cooling efficiency: 95% at 25°C ambient temperature
  • Maximum cooling output: 6.5 kW
  • Compressor displacement: 160 cc
  • Condenser surface area: 0.55 m²
  • Evaporator temperature range: 2°C to 10°C

Note: Ensure refrigerant levels are within the specified range to maintain optimal cooling performance.

Air Distribution System

This section details the air distribution system, including ductwork, vents, and airflow control mechanisms.

Ductwork and Vents
  • Total duct length: 4.2 meters
  • Number of adjustable vents: 8
  • Vent material: ABS plastic with chrome finish
  • Airflow capacity: 450 m³/h
  • Duct diameter: 75 mm
Airflow Control
  • Electronically controlled air mix flaps
  • Variable blower motor speed: 0 - 12 V
  • Air recirculation flap with servo motor
  • Defrost flap with integrated temperature sensor
  • Airflow distribution modes: Face, Foot, Defrost

Note: The air mix flaps ensure precise temperature control by regulating the mix of hot and cold air.

Control System

This section explains the HVAC control system, including sensors, actuators, and user interface.

Sensors and Actuators
  • Interior temperature sensor with ±0.5°C accuracy
  • Exterior temperature sensor with ±1°C accuracy
  • Sunlight sensor with 4-quadrant detection
  • Actuator motors for air mix and recirculation flaps
  • Evaporator temperature sensor range: -10°C to 50°C
User Interface
  • Dual-zone digital climate control display
  • Rotary dials for temperature adjustment
  • LCD screen for system status and settings
  • Auto mode for automatic temperature regulation
  • Defrost and recirculation buttons with LED indicators

Note: The dual-zone display allows independent temperature settings for the driver and front passenger.

Component Specifications

General Specifications

System Type
Automatic Climate Control
Refrigerant Type
R134a
Refrigerant Capacity
750 ± 25 grams
Compressor Type
Variable Displacement
Compressor Part Number
8D0260805B
Blower Motor Type
Brushless DC Motor
Blower Motor Part Number
4B0820055

Temperature Control

Temperature Range
16°C to 30°C
Temperature Sensor Accuracy
±0.5°C
Temperature Sensor Part Number
4B0820531A
Control Unit Part Number
4B0820043C

Airflow Specifications

Blower Motor Speed Range
0 to 12,000 RPM
Airflow Volume Max
450 m³/h
Airflow Distribution
  • Face
  • Footwell
  • Defrost
Airflow Direction Actuator Part Number
4B0820511

Heating System

Heater Core Type
Aluminum
Heater Core Part Number
4B0820311
Coolant Flow Rate
10 L/min
Maximum Heating Output
6 kW
Heater Valve Part Number
4B0820727

Cooling System

Evaporator Type
Plate and Fin
Evaporator Part Number
4B0820031
Condenser Type
Parallel Flow
Condenser Part Number
4B0820451
Expansion Valve Type
Thermostatic
Expansion Valve Part Number
4B0820497

Filters

Cabin Air Filter Type
Particle and Activated Carbon
Cabin Air Filter Part Number
4B0820439
Filter Replacement interval
15,000 miles or 12 months
Filter Efficiency
95% for particles > 0.3 microns

Pressure Specifications

High Pressure Side Max
30 bar
Low Pressure Side Min
1.5 bar
Pressure Sensor Part Number
4B0820512
Pressure Relief Valve Setting
35 bar

Electrical Specifications

System Voltage
12 V DC
Compressor Clutch Power Consumption
60 W
Blower Motor Power Consumption
200 W
Control Unit Voltage Range
9 to 16 V

Diagnostic Specifications

Diagnostic interface
OBD-II
Fault Code Readout
Via VAG-COM or equivalent
Common Fault Codes
  • 01271
  • 01272
  • 01273
Diagnostic Sensor Part Number
4B0820513

Maintenance Specifications

Refrigerant Recharge interval
24 months or as needed
System Leak Check interval
12 months
Lubricant Type
PAG Oil
Lubricant Quantity
150 ± 10 ml
Belt Tension Specification
500 ± 50 N

Service Information Service

Detailed service requirements and schedules for the HVAC system

15,000
12
  • Replace cabin air filter
  • Check refrigerant level
  • Inspect compressor belt tension

Ensure all connections are secure and free of leaks

30,000
24
  • Recharge refrigerant
  • Inspect evaporator and condenser for debris
  • Check blower motor operation

Use only manufacturer-approved refrigerant and lubricants

60,000
48
  • Replace expansion valve
  • Inspect heater core for leaks
  • Perform full system diagnostic

Replace any worn or damaged components immediately

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

What is the refrigerant type and capacity for the 1999-2004 Audi S6 HVAC system?

The 1999-2004 Audi S6 HVAC system uses R134a refrigerant. The total system capacity is approximately 850 grams (30 ounces). Ensure the refrigerant is handled according to EPA regulations and local laws.

Q2

How do I reset the HVAC system after replacing the cabin air filter?

To reset the HVAC system, turn the ignition to the 'ON' position without starting the engine. Press and hold the 'ECON' and 'AUTO' buttons simultaneously for 5 seconds. The system will reset, and the display will confirm the reset.

Q3

What is the recommended interval for servicing the HVAC system?

Audi recommends inspecting the HVAC system every 20,000 miles or 24 months, whichever comes first. This includes checking refrigerant levels, inspecting hoses and seals, and cleaning or replacing the cabin air filter.

Q4

How do I diagnose a lack of airflow from the HVAC vents?

A lack of airflow could indicate a faulty blower motor, clogged cabin air filter, or a malfunctioning HVAC control unit. Check the cabin air filter first, then inspect the blower motor and its resistor. If the issue persists, use a diagnostic tool to scan for fault codes in the HVAC control module.

Q5

What is the procedure for recharging the HVAC system with refrigerant?

To recharge the HVAC system, connect a refrigerant manifold gauge set to the low-pressure port. Start the engine and set the HVAC to maximum cooling. Add refrigerant slowly until the pressure reaches 25-45 psi on the low-pressure side. Do not overfill, as this can damage the system.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

Audi S6 HVAC System Service Manual

Coming Soon

Official Audi service manual detailing HVAC system maintenance, troubleshooting, and repair procedures for the 1999-2004 S6.

HVAC Refrigerant Handling Guide

Coming Soon

Comprehensive guide on safely handling and recharging R134a refrigerant, including EPA regulations and safety precautions.

Cabin Air Filter Replacement Tutorial

Coming Soon

Step-by-step video tutorial on replacing the cabin air filter in the 1999-2004 Audi S6, including resetting the HVAC system.

HVAC Diagnostic Tool Compatibility List

Coming Soon

List of diagnostic tools compatible with the 1999-2004 Audi S6 HVAC system for troubleshooting and fault code reading.

About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

ASE Master Certified Technician with over a decade of hands-on experience in automotive repair and diagnostics.

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