Audi Audi S6 1999-2004 Brakes Specifications
Audi Audi S6 1999-2004

Audi Audi S6 1999-2004 Brakes Specifications

Detailed technical specifications for the 1999-2004 Audi S6 brakes system, including OEM parts, performance metrics, and maintenance guidelines. Ideal for technicians and enthusiasts.

Updated

Overview Specifications

Comprehensive description of the brakes specifications for the 1999-2004 Audi S6, including key features, measurements, and technical details

How to Use

Use the search function to locate specific brake components or specifications by entering keywords such as 'brake rotor diameter' or 'brake pad thickness'.

Navigate through the documentation using the table of contents or section headers. Each major section is divided into subsections for detailed information.

Key Specifications

Front Rotor Diameter

321 mm

Rear Rotor Diameter

299 mm

Brake Fluid Type

DOT 4

60-0 mph Stopping Distance

120 feet

Brake Pad Thickness (Front)

12 mm (new), 2 mm (min)

Available Specifications

Brake System Overview

Detailed description of the brake system components and their functions

Front Brake System
  • Ventilated disc brakes with a diameter of 321 mm
  • Dual-piston floating calipers
  • Brake pad thickness: 12 mm (new), 2 mm (minimum)
  • Rotor thickness: 28 mm (new), 26 mm (minimum)
Rear Brake System
  • Solid disc brakes with a diameter of 299 mm
  • Single-piston floating calipers
  • Brake pad thickness: 10 mm (new), 2 mm (minimum)
  • Rotor thickness: 22 mm (new), 20 mm (minimum)

Note: Ensure proper alignment of rear brake components to avoid uneven wear.

Brake Fluid Specifications

Technical details about the brake fluid requirements and maintenance

Fluid Type and Capacity
  • DOT 4 brake fluid recommended
  • Total system capacity: 1.0 liter
  • Fluid replacement interval: Every 2 years or 30,000 miles
  • Minimum boiling point: 230°C (dry), 155°C (wet)
Bleeding Procedure
  • Use a pressure bleeder for optimal results
  • Bleed sequence: Right rear, left rear, right front, left front
  • Ensure no air bubbles remain in the system
  • Check fluid level after bleeding

Brake Performance and Testing

Information on brake performance metrics and testing procedures

Stopping Distance
  • 60-0 mph stopping distance: 120 feet (dry conditions)
  • 80-0 mph stopping distance: 200 feet (dry conditions)
  • Brake fade resistance: Excellent under normal conditions
  • Pedal feel: Firm and responsive
Testing and Inspection
  • Inspect brake pads and rotors every 10,000 miles
  • Check brake fluid level monthly
  • Test brake system for leaks annually
  • Perform brake balance test during routine maintenance

Note: Replace worn components immediately to maintain optimal braking performance.

Brakes Specifications

Brake System Type

Front Brakes
Ventilated disc brakes
Rear Brakes
Solid disc brakes
Parking Brake
Mechanical, drum-in-disc

Brake Disc Specifications

Front Disc Diameter
321 mm
Front Disc Thickness
30 mm
Front Disc Min Thickness
28 mm
Rear Disc Diameter
299 mm
Rear Disc Thickness
22 mm
Rear Disc Min Thickness
20 mm

Brake Pad Specifications

Front Pad Thickness New
14 mm
Front Pad Thickness Min
2 mm
Rear Pad Thickness New
12 mm
Rear Pad Thickness Min
2 mm
Pad Material
Semi-metallic

Brake Caliper Specifications

Front Caliper Type
Fixed, 4-piston
Rear Caliper Type
Floating, single-piston
Front Caliper Part Number
8D0 615 123
Rear Caliper Part Number
8D0 615 456

Brake Fluid Specifications

Fluid Type
DOT 4
Fluid Capacity
1.0 liter
Fluid Change interval
Every 2 years or 30,000 miles
Fluid Boiling Point Min
230°C

Brake Hose Specifications

Front Hose Length
450 mm
Rear Hose Length
600 mm
Hose Material
Reinforced rubber
Hose Max Pressure
200 bar

Brake Master Cylinder Specifications

Bore Diameter
22.2 mm
Stroke Length
40 mm
Part Number
8D0 611 021
Reservoir Capacity
0.5 liters

Brake Booster Specifications

Type
Vacuum-assisted
Booster Diameter
250 mm
Part Number
8D0 614 101
Max Assistance Force
800 N

Parking Brake Specifications

Type
Drum-in-disc
Drum Diameter
180 mm
Shoe Thickness New
5 mm
Shoe Thickness Min
1.5 mm
Adjustment Type
Manual

Brake System Diagnostics

Warning Indicators
  • Brake pad wear sensor
  • Low brake fluid level sensor
  • ABS warning light
Diagnostic Trouble Codes
  • C1011 - ABS pump motor failure
  • C1012 - ABS valve failure
  • C1013 - Brake pressure sensor fault
Diagnostic Procedure
Use VAG-COM or equivalent diagnostic tool

Service Information Service

Detailed service requirements and schedules for the brake system

10,000 miles
12 months
  • Inspect brake pads and discs for wear
  • Check brake fluid level and condition
  • Inspect brake hoses for cracks or leaks

Replace brake fluid every 2 years or 30,000 miles

30,000 miles
36 months
  • Replace brake pads if necessary
  • Inspect and clean brake calipers
  • Check parking brake adjustment

Ensure proper brake system function after service

60,000 miles
72 months
  • Replace brake discs if below minimum thickness
  • Inspect and replace brake hoses if necessary
  • Check ABS system functionality

Perform full brake system inspection and maintenance

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

What is the brake rotor diameter and thickness for the 1999-2004 Audi S6?

The front brake rotors for the 1999-2004 Audi S6 have a diameter of 321mm and a thickness of 30mm. The rear brake rotors have a diameter of 280mm and a thickness of 22mm. Always measure rotor thickness during service to ensure it meets the minimum specification of 28mm for the front and 20mm for the rear.

Q2

What type of brake fluid is recommended for the Audi S6?

Audi recommends using DOT 4 brake fluid for the 1999-2004 Audi S6. The brake fluid should meet Audi specification VW 501 14. Ensure the brake fluid is replaced every 2 years or 30,000 miles, whichever comes first, to maintain optimal braking performance.

Q3

How often should the brake pads be replaced on the Audi S6?

Brake pad replacement intervals vary based on driving conditions, but typically, front brake pads should be inspected every 10,000 miles and replaced when worn to 3mm or less. Rear brake pads generally last longer but should also be inspected regularly. Always use genuine Audi brake pads or equivalents that meet Audi specifications.

Q4

What is the proper procedure for bleeding the brake system on the Audi S6?

The brake system should be bled using a pressure bleeder to ensure no air remains in the system. Start with the brake caliper farthest from the master cylinder (rear right), followed by rear left, front right, and front left. Use only DOT 4 brake fluid and ensure the reservoir does not run dry during the process.

Q5

Can I upgrade the brake system on my 1999-2004 Audi S6?

Yes, the brake system can be upgraded with larger rotors and high-performance calipers, such as those from the Audi RS6 or aftermarket options. Ensure any upgrades are compatible with the vehicle's ABS and ESP systems. Always consult a professional for proper installation and calibration.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

Audi S6 Brake System Service Manual

Coming Soon

Official Audi service manual detailing brake system maintenance, repair, and specifications for the 1999-2004 S6.

Brake Pad and Rotor Replacement Guide

Coming Soon

Step-by-step guide for replacing brake pads and rotors on the 1999-2004 Audi S6, including torque specifications and safety precautions.

Brake Fluid Flush Procedure

Coming Soon

Detailed instructions for performing a brake fluid flush on the Audi S6, including tools required and proper bleeding sequence.

Audi Genuine Brake Parts Catalog

Coming Soon

Catalog of genuine Audi brake components, including part numbers and compatibility for the 1999-2004 S6.

About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

ASE Master Certified Technician with over a decade of hands-on experience in automotive repair and diagnostics.

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