Audi Audi S5 2007-2016 Exhaust Specifications
Detailed technical specifications and documentation for the 2007-2016 Audi S5 exhaust system. Includes component details, torque specs, maintenance guidelines, and repair instructions.
Overview Specifications
Comprehensive description of the exhaust specifications for the 2007-2016 Audi S5, including key features, measurements, and technical details. This section covers the exhaust system's design, materials, performance characteristics, and maintenance requirements.
How to Use
Use the search function to locate specific exhaust specifications by entering keywords such as 'catalytic converter,' 'muffler,' or 'exhaust pipe diameter.'
Navigate through the exhaust documentation sections using the table of contents or by scrolling through the major sections listed below.
Key Specifications
Exhaust Pipe Diameter
2.25 inches
Maximum Flow Rate
450 CFM
Backpressure at 6000 RPM
1.2 psi
Idle Sound Level
65 dB
Exhaust Tip Diameter
3.5 inches
Available Specifications
Exhaust System Design
This section details the overall design and layout of the Audi S5 exhaust system, including component placement and integration with the vehicle's drivetrain.
Exhaust System Design
This section details the overall design and layout of the Audi S5 exhaust system, including component placement and integration with the vehicle's drivetrain.
Exhaust Layout and Configuration
- Dual exhaust system with quad tailpipes
- Stainless steel construction for durability
- Integrated catalytic converters for emissions control
- Optimized flow path for reduced backpressure
Material Specifications
- Primary exhaust pipes: 2.25-inch diameter, stainless steel
- Muffler: 304-grade stainless steel with sound-dampening insulation
- Catalytic converter: Ceramic substrate with platinum-rhodium coating
- Exhaust tips: Polished stainless steel, 3.5-inch diameter
Note: The use of stainless steel ensures corrosion resistance and longevity, even in harsh driving conditions.
Performance Specifications
This section covers the performance characteristics of the exhaust system, including flow rates, backpressure, and sound levels.
Performance Specifications
This section covers the performance characteristics of the exhaust system, including flow rates, backpressure, and sound levels.
Flow and Backpressure
- Maximum flow rate: 450 CFM (cubic feet per minute)
- Backpressure at 6000 RPM: 1.2 psi
- Optimized for high-performance V8 and V6 engines
- Reduced restriction for improved horsepower and torque
Sound Levels
- Idle sound level: 65 dB
- Full throttle sound level: 95 dB
- Tuned for a sporty yet refined exhaust note
- Resonator-equipped for reduced drone
Note: Sound levels are measured at a distance of 1 meter from the exhaust tips.
Maintenance and Service
This section provides guidelines for maintaining and servicing the Audi S5 exhaust system, including inspection intervals and replacement parts.
Maintenance and Service
This section provides guidelines for maintaining and servicing the Audi S5 exhaust system, including inspection intervals and replacement parts.
Inspection Intervals
- Inspect exhaust system every 15,000 miles
- Check for leaks, cracks, and corrosion
- Verify mounting hardware integrity
- Inspect catalytic converter for clogging or damage
Replacement Parts
- OEM catalytic converter part number: 8K0-253-010
- Muffler replacement interval: 100,000 miles
- Exhaust gasket part number: 8K0-253-115
- Recommended torque for exhaust bolts: 25 Nm
Note: Use only OEM or equivalent replacement parts to ensure proper fit and performance.
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Component Specifications
General Specifications
- System Type
- Dual exhaust with quad tips
- Material
- Stainless steel
- Configuration
- Rear-mounted mufflers with dual tailpipes
- Emission Compliance
- Euro 5 / Tier 2 Bin 5
- Part Number
- 8T0253600A
Exhaust Manifold
- Material
- Cast iron
- Bolt Torque
- 25 Nm + 90°
- Gasket Part Number
- 06E253039A
- Heat Shield Material
- Aluminized steel
- Heat Shield Thickness
- 1.5 mm
Catalytic Converter
- Type
- Dual catalytic converters
- Material
- Ceramic substrate with platinum-rhodium coating
- Efficiency
- > 95%
- Part Number
- 8T0254600B
- Temperature Range
- 400°C to 800°C
- Replacement interval
- 120,000 miles
Resonator
- Type
- Center-mounted resonator
- Material
- Stainless steel
- Diameter
- 76 mm
- Length
- 450 mm
- Part Number
- 8T0253600C
Muffler
- Type
- Dual rear-mounted mufflers
- Material
- Stainless steel
- Diameter
- 89 mm
- Length
- 600 mm
- Part Number
- 8T0253600D
- Sound Level
- 72 dB at 3000 RPM
Tailpipes
- Type
- Quad chrome-plated tips
- Diameter
- 90 mm
- Length
- 150 mm
- Material
- Stainless steel with chrome finish
- Part Number
- 8T0253600E
Exhaust Clamps
- Type
- Stainless steel U-bolt clamps
- Bolt Torque
- 15 Nm
- Part Number
- N90765301
- Quantity
- 4
Exhaust Hangers
- Material
- Rubber with steel core
- Quantity
- 6
- Part Number
- 8T0253600F
- Load Capacity
- 10 kg per hanger
Operational Parameters
- Max Exhaust Gas Temperature
- 950°C
- Back Pressure Limit
- 0.3 bar
- Flow Rate
- 450 CFM at 6000 RPM
- Warranty Coverage
- 8 years or 80,000 miles
Diagnostic Specifications
- O2 Sensor Type
- Wideband zirconia sensor
- O2 Sensor Part Number
- 06E906262B
- O2 Sensor Location
- Pre and post catalytic converter
- Error Codes
-
- P0420
- P0430
- P0135
- P0141
- Diagnostic Tool
- VCDS (VAG-COM)
Service Information Service
Detailed service requirements and schedules for the exhaust system
- Inspect exhaust system for leaks and damage
- Check exhaust hangers and clamps for wear
- Verify catalytic converter efficiency
Replace any damaged components immediately
- Inspect and clean O2 sensors
- Check exhaust back pressure
- Inspect heat shields for corrosion
Use Audi-approved cleaning agents for O2 sensors
- Replace catalytic converters if efficiency drops below 90%
- Inspect and replace exhaust gaskets
- Check resonator and muffler for internal damage
Follow Audi's torque specifications for all replacements
Frequently Asked Questions
Find answers to common questions about torque specifications
Q1 What is the diameter of the exhaust pipes on a 2007-2016 Audi S5?
What is the diameter of the exhaust pipes on a 2007-2016 Audi S5?
The exhaust pipes on the 2007-2016 Audi S5 have a diameter of 2.5 inches (63.5 mm) for the standard exhaust system. The S5 with the sport exhaust option may feature slightly larger diameters for improved airflow and performance.
Q2 What type of catalytic converter is used in the Audi S5 exhaust system?
What type of catalytic converter is used in the Audi S5 exhaust system?
The 2007-2016 Audi S5 is equipped with a high-flow, ceramic monolith catalytic converter. It is designed to meet Euro 5 emissions standards and features a 400-cell-per-square-inch design for optimal exhaust gas treatment and performance.
Q3 Can I install an aftermarket exhaust system without voiding my warranty?
Can I install an aftermarket exhaust system without voiding my warranty?
Installing an aftermarket exhaust system may void your warranty if it causes damage to other components or violates Audi's warranty terms. Always consult your dealership or warranty documentation before making modifications. Using Audi Genuine Parts or Audi-approved aftermarket systems is recommended to avoid warranty issues.
Q4 What is the recommended service interval for the exhaust system?
What is the recommended service interval for the exhaust system?
Audi recommends inspecting the exhaust system every 15,000 miles (24,000 km) or during routine maintenance. Check for signs of corrosion, leaks, or damage to the catalytic converter, muffler, and exhaust pipes. Replace worn components as needed to maintain performance and emissions compliance.
Q5 Does the Audi S5 exhaust system require any special maintenance?
Does the Audi S5 exhaust system require any special maintenance?
The exhaust system requires no special maintenance beyond regular inspections. However, ensure that the system is kept clean of debris and road salt, especially in winter climates, to prevent corrosion. Use only Audi-approved cleaning products to avoid damaging the exhaust components.
Factory Service Resources
Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.
Audi S5 Exhaust System Technical Guide
Coming SoonA detailed guide covering the specifications, components, and maintenance procedures for the 2007-2016 Audi S5 exhaust system.
Audi Genuine Exhaust Parts Catalog
Coming SoonExplore the official catalog of Audi Genuine exhaust components, including mufflers, catalytic converters, and pipes for the S5.
Audi S5 Exhaust System Troubleshooting
Coming SoonLearn how to diagnose common exhaust system issues such as leaks, rattles, and reduced performance in the Audi S5.
Audi S5 Performance Exhaust Options
Coming SoonDiscover Audi-approved performance exhaust systems designed to enhance sound and performance for the 2007-2016 S5.
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Technical Information
- All specifications, including torque values, fluid capacities, and maintenance procedures, should be verified against your vehicle's factory service manual.
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