Audi Audi S4 2003-2008 Brakes Specifications
Detailed brake specifications for the 2003-2008 Audi S4, including rotor sizes, calipers, pads, and fluid requirements. Ideal for maintenance, repairs, and upgrades.
2003-2008 Audi S4 Brake Specifications Specifications
This document provides a comprehensive overview of the brake specifications for the 2003-2008 Audi S4. It includes detailed information about the brake system components, technical specifications, and maintenance guidelines. Use this document to understand the braking system's capabilities, identify components, and perform routine maintenance or upgrades.
How to Use
To find specific information, use the search functionality (Ctrl+F) to locate keywords such as 'rotor size,' 'caliper type,' or 'brake fluid.'
Navigate through the sections by scrolling or using the table of contents. Each major section contains subsections with detailed specifications and technical points.
Key Specifications
Front Rotor Diameter
345 mm
Rear Rotor Diameter
300 mm
Brake Fluid Type
DOT 4
Front Caliper Type
4-piston fixed
ABS System Type
Bosch 5.3
Available Specifications
Front Brake System
The front brake system of the 2003-2008 Audi S4 features ventilated discs with high-performance calipers. This section provides detailed specifications for the front brake components.
Front Brake System
The front brake system of the 2003-2008 Audi S4 features ventilated discs with high-performance calipers. This section provides detailed specifications for the front brake components.
Front Brake Rotor Specifications
- Rotor diameter: 345 mm
- Rotor thickness: 30 mm
- Ventilated disc design for improved heat dissipation
- Minimum rotor thickness specification: 28 mm
- Maximum allowable lateral runout: 0.05 mm
Front Brake Caliper Details
- Caliper type: 4-piston fixed caliper
- Piston diameter: 38 mm (outer), 36 mm (inner)
- Caliper material: Aluminum
- Brake pad type: High-friction organic compound
Rear Brake System
The rear brake system of the 2003-2008 Audi S4 includes solid discs and floating calipers. This section outlines the specifications for the rear brake components.
Rear Brake System
The rear brake system of the 2003-2008 Audi S4 includes solid discs and floating calipers. This section outlines the specifications for the rear brake components.
Rear Brake Rotor Specifications
- Rotor diameter: 300 mm
- Rotor thickness: 12 mm
- Solid disc design
- Minimum rotor thickness specification: 10 mm
- Maximum allowable lateral runout: 0.03 mm
Rear Brake Caliper Details
- Caliper type: Single-piston floating caliper
- Piston diameter: 24 mm
- Caliper material: Aluminum
- Brake pad type: Low-dust organic compound
Brake Fluid and Hydraulic System
The hydraulic brake system of the 2003-2008 Audi S4 requires specific brake fluid to maintain optimal performance. This section provides details about the hydraulic system and brake fluid specifications.
Brake Fluid and Hydraulic System
The hydraulic brake system of the 2003-2008 Audi S4 requires specific brake fluid to maintain optimal performance. This section provides details about the hydraulic system and brake fluid specifications.
Brake Fluid Specifications
- Recommended brake fluid: DOT 4
- Minimum boiling point: 230°C (446°F)
- Maximum water content: 0.5%
- Fluid level check interval: Every 12,000 miles
- Fluid replacement interval: Every 24,000 miles
Anti-lock Braking System (ABS)
The ABS system in the 2003-2008 Audi S4 enhances braking performance under various driving conditions. This section outlines the key features and specifications of the ABS system.
Anti-lock Braking System (ABS)
The ABS system in the 2003-2008 Audi S4 enhances braking performance under various driving conditions. This section outlines the key features and specifications of the ABS system.
ABS System Features
- ABS type: Bosch 5.3
- Wheel speed sensors: Inductive type
- Hydraulic control unit: Electronic solenoid-actuated
- ABS activation threshold: 0.7g deceleration
- Electronic Brake Distribution (EBD) integrated
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Brakes Specifications
Overview
- Type
- disc brakes
- Configuration
- ventilated discs front and rear
- Platform
- Volkswagen Group B platform (B6/B7)
- Material
- cast iron discs with aluminum calipers
- Location
- front and rear axle
Dimensions
- Front Rotor Diameter
- 13.8 in (350 mm)
- Front Rotor Thickness
- 1.3 in (32 mm)
- Rear Rotor Diameter
- 12.8 in (325 mm)
- Rear Rotor Thickness
- 0.8 in (20 mm)
- Front Caliper Piston Count
- 4-piston
- Rear Caliper Piston Count
- 2-piston
- Brake Pad Thickness
- 0.47 in (12 mm)
- Minimum Rotor Thickness
- 0.78 in (19.8 mm)
- Brake Fluid Type
- DOT 4
Materials
- Rotors
- cast iron
- Calipers
- aluminum alloy
- Brake Pads
- semi-metallic
- Brake Lines
- steel
- Master Cylinder
- plastic with steel internals
Features
- Performance
-
- high-friction brake pads
- self-adjusting brake calipers
- optimized cooling channels
- high-thermal stability
- consistent pedal feel
- Heat Management
-
- ventilated rotor design
- ribbed rotor hats
- directional rotor vanes
- aerodynamic cooling ducts
- Control Systems
-
- anti-lock braking system (ABS)
- electronic brake distribution (EBD)
- electronic stability program (ESP)
- hydraulic brake assist (HBA)
- Wear indication
-
- audible wear sensors
- visual wear indicators
- dash-mounted warning lights
- Pedal Features
-
- servo-assisted brake pedal
- adjustable pedal ratio
- progressive pedal feedback
Safety Features
- Anti Lock Braking
-
- four-channel ABS
- electronic brake force distribution
- emergency brake assist
- Stability Control
-
- electronic stability control integration
- traction control system
- roll stability program
- Emergency Braking
-
- automatic emergency brake activation
- panic brake assist
- post-crash braking
- Fail Safe
-
- redundant braking circuits
- fail-safe ABS operation
- manual override capability
Comfort Features
- Noise Reduction
-
- noise-dampening brake pads
- rotor surface coating
- insulated brake components
- Smooth Operation
-
- low-dust brake pads
- smooth pedal transition
- vibration-dampened calipers
- Pedal Feel
-
- progressive pedal resistance
- variable pedal ratio
- comfort-oriented pedal travel
- Fade Resistance
-
- high-thermal capacity pads
- ventilated rotor cooling
- optimized caliper design
Accessories
- Upgrade Options
-
- high-performance brake pads
- cross-drilled rotors
- stainless steel brake lines
- performance brake fluid
- Replacement Kits
-
- pad and rotor kits
- caliper rebuild kits
- brake line kits
- master cylinder kits
- Customization
-
- colored caliper finishes
- engraved rotor designs
- custom pedal assemblies
- bespoke brake packages
Maintenance
- Service interval
- Every 30,000 miles or 36 months
- Maintenance Notes
-
- Inspect brake pads and rotors
- Check brake fluid level and condition
- Test brake system functionality
- Clean and lubricate brake components
- Replace worn or damaged parts
- Items
-
- Brake pad inspection
- Rotor resurfacing or replacement
- Brake fluid flush
- Caliper lubrication
- ABS system test
Warranty
- New Vehicle
- Miles: 50000Years: 4Coverage: parts and labor
- Parts Only
- Miles: 60000Years: 5Coverage: parts only
- Corrosion
- Miles: 120000Years: 12Coverage: perforation only
- Maintenance
- Miles: 30000Years: 3Coverage: maintenance items
Production Details
- Manufacturer
- Audi AG
- Manufacturing Location
- Germany
- Manufacturing Process
-
- Casting
- Machining
- Assembly
- Testing
- Quality control
- Quality Control
- inspection: 100% visual and dimensional inspectionTesting: dynamic and static testingCertifications: ISO 9001Standards: DIN and SAE standards
- Sustainability
-
- Recyclable materials
- Energy-efficient manufacturing
- Waste reduction programs
- Eco-friendly packaging
- Production Metrics
- Annual Production: Over 50,000 unitsManufacturing Time: Less than 8 hours per unitDefect Rate: Less than 1%Efficiency: Over 95% material utilization
Service Information for brakes Service
Maintenance and service requirements specific to this component
- Inspect brake pads and rotors
- Check brake fluid level and condition
- Test brake system functionality
- Clean and lubricate brake components
- Replace worn or damaged parts
Typical maintenance interval under normal driving conditions
- Replace brake pads
- Resurface or replace rotors
- Flush and replace brake fluid
- Inspect and clean brake calipers
- Test ABS and ESP systems
More extensive service required, special tools needed for ABS testing
- Overhaul brake calipers
- Replace brake lines and hoses
- Inspect and replace master cylinder
- Test and replace brake sensors
- Perform full brake system flush
Critical service interval - ensure all components are inspected and replaced as needed
Frequently Asked Questions
Find answers to common questions about torque specifications
Q1 What are the technical specifications of the brakes for the 2003-2008 Audi S4?
What are the technical specifications of the brakes for the 2003-2008 Audi S4?
The 2003-2008 Audi S4 features front ventilated discs measuring 321mm in diameter and rear ventilated discs at 310mm. The braking system includes dual-circuit ABS with electronic brakeforce distribution (EBD) and optional Audi's Electronic Stabilization Program (ESP). Brake pads are designed for high-performance use, with compatible part numbers including 8E0615601A for front pads and 8E0615602A for rear pads. Ensuring compatibility with your specific model year and trim is essential for proper function and safety.
Q2 What maintenance is required for the brakes on a 2003-2008 Audi S4?
What maintenance is required for the brakes on a 2003-2008 Audi S4?
Regular brake maintenance for the 2003-2008 Audi S4 includes inspecting brake pads every 10,000 to 15,000 miles, replacing them when worn below 3mm, and checking rotors for warping or excessive wear. Brake fluid should be replaced every 2 years or 24,000 miles, using Audi-approved DOT 4 fluid. Additionally, the ABS and ESP systems should be checked annually or if a warning light appears. Always refer to your owner's manual for specific recommendations.
Q3 How do I install or replace the brakes on a 2003-2008 Audi S4?
How do I install or replace the brakes on a 2003-2008 Audi S4?
To replace the brakes on a 2003-2008 Audi S4, start by safely lifting the vehicle and removing the wheels. Remove the caliper bolts and slide the caliper off the rotor, taking care not to damage the brake hose. Remove the old pads and install the new ones, ensuring proper alignment. Replace the rotor if necessary, and reinstall the caliper. Tighten all bolts to the specified torque (approximately 40 Nm for caliper bolts). Bleed the brake system if new pads or rotors are installed to remove any air in the lines. Test the brakes thoroughly before driving.
Q4 How do I troubleshoot common brake issues on a 2003-2008 Audi S4?
How do I troubleshoot common brake issues on a 2003-2008 Audi S4?
Common brake issues on the 2003-2008 Audi S4 include spongy brake pedals, grinding noises, or ABS warning lights. Start by checking brake fluid levels and condition, topping off or replacing as needed. Inspect pads and rotors for wear, and look for signs of contamination from oil or grease. If the ABS light is on, use an OBD-II scanner to check for fault codes. Grinding noises may indicate worn pads or warped rotors, requiring replacement. Always test the brakes in a safe environment after any repairs.
Q5 How can I optimize the performance of the brakes on a 2003-2008 Audi S4?
How can I optimize the performance of the brakes on a 2003-2008 Audi S4?
To optimize brake performance on a 2003-2008 Audi S4, use high-quality, Audi-approved brake pads designed for performance driving. Ensure proper cooling by cleaning brake dust from the wheels and rotors regularly. Upgrade to slotted or drilled rotors for improved heat dissipation and reduced fade. Consider flushing and replacing brake fluid with a high-performance DOT 4 fluid. Finally, maintain proper tire pressure and alignment to ensure even braking performance.
Factory Service Resources
Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.
Audi S4 Brake Service Manual
Coming SoonDetailed guide covering brake system components, maintenance, and repair procedures for the 2003-2008 Audi S4.
Technical Bulletin: Brake System Updates
Coming SoonOfficial Audi technical bulletin outlining updates and improvements for the braking system of the 2003-2008 S4 models.
Audi S4 Parts Catalog
Coming SoonComprehensive list of genuine Audi parts for the brake system of the 2003-2008 S4, including part numbers and compatibility information.
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Technical Information
- All specifications, including torque values, fluid capacities, and maintenance procedures, should be verified against your vehicle's factory service manual.
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