Audi Audi S4 2003-2008 Brakes Specifications
Audi Audi S4 2003-2008

Audi Audi S4 2003-2008 Brakes Specifications

Detailed brake specifications for the 2003-2008 Audi S4, including rotor sizes, calipers, pads, and fluid requirements. Ideal for maintenance, repairs, and upgrades.

Updated

2003-2008 Audi S4 Brake Specifications Specifications

This document provides a comprehensive overview of the brake specifications for the 2003-2008 Audi S4. It includes detailed information about the brake system components, technical specifications, and maintenance guidelines. Use this document to understand the braking system's capabilities, identify components, and perform routine maintenance or upgrades.

How to Use

To find specific information, use the search functionality (Ctrl+F) to locate keywords such as 'rotor size,' 'caliper type,' or 'brake fluid.'

Navigate through the sections by scrolling or using the table of contents. Each major section contains subsections with detailed specifications and technical points.

Key Specifications

Front Rotor Diameter

345 mm

Rear Rotor Diameter

300 mm

Brake Fluid Type

DOT 4

Front Caliper Type

4-piston fixed

ABS System Type

Bosch 5.3

Available Specifications

Front Brake System

The front brake system of the 2003-2008 Audi S4 features ventilated discs with high-performance calipers. This section provides detailed specifications for the front brake components.

Front Brake Rotor Specifications
  • Rotor diameter: 345 mm
  • Rotor thickness: 30 mm
  • Ventilated disc design for improved heat dissipation
  • Minimum rotor thickness specification: 28 mm
  • Maximum allowable lateral runout: 0.05 mm
Front Brake Caliper Details
  • Caliper type: 4-piston fixed caliper
  • Piston diameter: 38 mm (outer), 36 mm (inner)
  • Caliper material: Aluminum
  • Brake pad type: High-friction organic compound

Rear Brake System

The rear brake system of the 2003-2008 Audi S4 includes solid discs and floating calipers. This section outlines the specifications for the rear brake components.

Rear Brake Rotor Specifications
  • Rotor diameter: 300 mm
  • Rotor thickness: 12 mm
  • Solid disc design
  • Minimum rotor thickness specification: 10 mm
  • Maximum allowable lateral runout: 0.03 mm
Rear Brake Caliper Details
  • Caliper type: Single-piston floating caliper
  • Piston diameter: 24 mm
  • Caliper material: Aluminum
  • Brake pad type: Low-dust organic compound

Brake Fluid and Hydraulic System

The hydraulic brake system of the 2003-2008 Audi S4 requires specific brake fluid to maintain optimal performance. This section provides details about the hydraulic system and brake fluid specifications.

Brake Fluid Specifications
  • Recommended brake fluid: DOT 4
  • Minimum boiling point: 230°C (446°F)
  • Maximum water content: 0.5%
  • Fluid level check interval: Every 12,000 miles
  • Fluid replacement interval: Every 24,000 miles

Anti-lock Braking System (ABS)

The ABS system in the 2003-2008 Audi S4 enhances braking performance under various driving conditions. This section outlines the key features and specifications of the ABS system.

ABS System Features
  • ABS type: Bosch 5.3
  • Wheel speed sensors: Inductive type
  • Hydraulic control unit: Electronic solenoid-actuated
  • ABS activation threshold: 0.7g deceleration
  • Electronic Brake Distribution (EBD) integrated

Brakes Specifications

Overview

Type
disc brakes
Configuration
ventilated discs front and rear
Platform
Volkswagen Group B platform (B6/B7)
Material
cast iron discs with aluminum calipers
Location
front and rear axle

Dimensions

Front Rotor Diameter
13.8 in (350 mm)
Front Rotor Thickness
1.3 in (32 mm)
Rear Rotor Diameter
12.8 in (325 mm)
Rear Rotor Thickness
0.8 in (20 mm)
Front Caliper Piston Count
4-piston
Rear Caliper Piston Count
2-piston
Brake Pad Thickness
0.47 in (12 mm)
Minimum Rotor Thickness
0.78 in (19.8 mm)
Brake Fluid Type
DOT 4

Materials

Rotors
cast iron
Calipers
aluminum alloy
Brake Pads
semi-metallic
Brake Lines
steel
Master Cylinder
plastic with steel internals

Features

Performance
  • high-friction brake pads
  • self-adjusting brake calipers
  • optimized cooling channels
  • high-thermal stability
  • consistent pedal feel
Heat Management
  • ventilated rotor design
  • ribbed rotor hats
  • directional rotor vanes
  • aerodynamic cooling ducts
Control Systems
  • anti-lock braking system (ABS)
  • electronic brake distribution (EBD)
  • electronic stability program (ESP)
  • hydraulic brake assist (HBA)
Wear indication
  • audible wear sensors
  • visual wear indicators
  • dash-mounted warning lights
Pedal Features
  • servo-assisted brake pedal
  • adjustable pedal ratio
  • progressive pedal feedback

Safety Features

Anti Lock Braking
  • four-channel ABS
  • electronic brake force distribution
  • emergency brake assist
Stability Control
  • electronic stability control integration
  • traction control system
  • roll stability program
Emergency Braking
  • automatic emergency brake activation
  • panic brake assist
  • post-crash braking
Fail Safe
  • redundant braking circuits
  • fail-safe ABS operation
  • manual override capability

Comfort Features

Noise Reduction
  • noise-dampening brake pads
  • rotor surface coating
  • insulated brake components
Smooth Operation
  • low-dust brake pads
  • smooth pedal transition
  • vibration-dampened calipers
Pedal Feel
  • progressive pedal resistance
  • variable pedal ratio
  • comfort-oriented pedal travel
Fade Resistance
  • high-thermal capacity pads
  • ventilated rotor cooling
  • optimized caliper design

Accessories

Upgrade Options
  • high-performance brake pads
  • cross-drilled rotors
  • stainless steel brake lines
  • performance brake fluid
Replacement Kits
  • pad and rotor kits
  • caliper rebuild kits
  • brake line kits
  • master cylinder kits
Customization
  • colored caliper finishes
  • engraved rotor designs
  • custom pedal assemblies
  • bespoke brake packages

Maintenance

Service interval
Every 30,000 miles or 36 months
Maintenance Notes
  • Inspect brake pads and rotors
  • Check brake fluid level and condition
  • Test brake system functionality
  • Clean and lubricate brake components
  • Replace worn or damaged parts
Items
  • Brake pad inspection
  • Rotor resurfacing or replacement
  • Brake fluid flush
  • Caliper lubrication
  • ABS system test

Warranty

New Vehicle
Miles: 50000
Years: 4
Coverage: parts and labor
Parts Only
Miles: 60000
Years: 5
Coverage: parts only
Corrosion
Miles: 120000
Years: 12
Coverage: perforation only
Maintenance
Miles: 30000
Years: 3
Coverage: maintenance items

Production Details

Manufacturer
Audi AG
Manufacturing Location
Germany
Manufacturing Process
  • Casting
  • Machining
  • Assembly
  • Testing
  • Quality control
Quality Control
inspection: 100% visual and dimensional inspection
Testing: dynamic and static testing
Certifications: ISO 9001
Standards: DIN and SAE standards
Sustainability
  • Recyclable materials
  • Energy-efficient manufacturing
  • Waste reduction programs
  • Eco-friendly packaging
Production Metrics
Annual Production: Over 50,000 units
Manufacturing Time: Less than 8 hours per unit
Defect Rate: Less than 1%
Efficiency: Over 95% material utilization

Service Information for brakes Service

Maintenance and service requirements specific to this component

15,000
18
  • Inspect brake pads and rotors
  • Check brake fluid level and condition
  • Test brake system functionality
  • Clean and lubricate brake components
  • Replace worn or damaged parts

Typical maintenance interval under normal driving conditions

30,000
36
  • Replace brake pads
  • Resurface or replace rotors
  • Flush and replace brake fluid
  • Inspect and clean brake calipers
  • Test ABS and ESP systems

More extensive service required, special tools needed for ABS testing

60,000
72
  • Overhaul brake calipers
  • Replace brake lines and hoses
  • Inspect and replace master cylinder
  • Test and replace brake sensors
  • Perform full brake system flush

Critical service interval - ensure all components are inspected and replaced as needed

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

What are the technical specifications of the brakes for the 2003-2008 Audi S4?

The 2003-2008 Audi S4 features front ventilated discs measuring 321mm in diameter and rear ventilated discs at 310mm. The braking system includes dual-circuit ABS with electronic brakeforce distribution (EBD) and optional Audi's Electronic Stabilization Program (ESP). Brake pads are designed for high-performance use, with compatible part numbers including 8E0615601A for front pads and 8E0615602A for rear pads. Ensuring compatibility with your specific model year and trim is essential for proper function and safety.

Q2

What maintenance is required for the brakes on a 2003-2008 Audi S4?

Regular brake maintenance for the 2003-2008 Audi S4 includes inspecting brake pads every 10,000 to 15,000 miles, replacing them when worn below 3mm, and checking rotors for warping or excessive wear. Brake fluid should be replaced every 2 years or 24,000 miles, using Audi-approved DOT 4 fluid. Additionally, the ABS and ESP systems should be checked annually or if a warning light appears. Always refer to your owner's manual for specific recommendations.

Q3

How do I install or replace the brakes on a 2003-2008 Audi S4?

To replace the brakes on a 2003-2008 Audi S4, start by safely lifting the vehicle and removing the wheels. Remove the caliper bolts and slide the caliper off the rotor, taking care not to damage the brake hose. Remove the old pads and install the new ones, ensuring proper alignment. Replace the rotor if necessary, and reinstall the caliper. Tighten all bolts to the specified torque (approximately 40 Nm for caliper bolts). Bleed the brake system if new pads or rotors are installed to remove any air in the lines. Test the brakes thoroughly before driving.

Q4

How do I troubleshoot common brake issues on a 2003-2008 Audi S4?

Common brake issues on the 2003-2008 Audi S4 include spongy brake pedals, grinding noises, or ABS warning lights. Start by checking brake fluid levels and condition, topping off or replacing as needed. Inspect pads and rotors for wear, and look for signs of contamination from oil or grease. If the ABS light is on, use an OBD-II scanner to check for fault codes. Grinding noises may indicate worn pads or warped rotors, requiring replacement. Always test the brakes in a safe environment after any repairs.

Q5

How can I optimize the performance of the brakes on a 2003-2008 Audi S4?

To optimize brake performance on a 2003-2008 Audi S4, use high-quality, Audi-approved brake pads designed for performance driving. Ensure proper cooling by cleaning brake dust from the wheels and rotors regularly. Upgrade to slotted or drilled rotors for improved heat dissipation and reduced fade. Consider flushing and replacing brake fluid with a high-performance DOT 4 fluid. Finally, maintain proper tire pressure and alignment to ensure even braking performance.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

Audi S4 Brake Service Manual

Coming Soon

Detailed guide covering brake system components, maintenance, and repair procedures for the 2003-2008 Audi S4.

Technical Bulletin: Brake System Updates

Coming Soon

Official Audi technical bulletin outlining updates and improvements for the braking system of the 2003-2008 S4 models.

Audi S4 Parts Catalog

Coming Soon

Comprehensive list of genuine Audi parts for the brake system of the 2003-2008 S4, including part numbers and compatibility information.

About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

ASE Master Certified Technician with over a decade of hands-on experience in automotive repair and diagnostics.

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