Audi Audi S4 1997-2002 Suspension Specifications
Comprehensive technical guide for the 1997-2002 Audi S4 suspension system, including front and rear suspension components, alignment settings, torque specs, and maintenance tips. Ideal for technicians and enthusiasts.
Overview Specifications
Comprehensive description of the suspension specifications for the 1997-2002 Audi S4, including key features, measurements, and technical details. This section covers the front and rear suspension systems, alignment specifications, and critical components.
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Key Specifications
Front Stabilizer Bar Diameter
22 mm
Rear Stabilizer Bar Diameter
18 mm
Front Spring Rate
25 N/mm
Rear Spring Rate
28 N/mm
Ride Height
140 mm
Available Specifications
Front Suspension
Details about the front suspension system, including components, measurements, and alignment specifications.
Front Suspension
Details about the front suspension system, including components, measurements, and alignment specifications.
MacPherson Strut Design
- MacPherson strut with coil spring and integrated shock absorber
- Lower control arm with ball joint for precise wheel alignment
- Stabilizer bar diameter: 22 mm
- Caster angle: 7.5° ± 0.5°
- Camber angle: -0.5° ± 0.5°
Front Suspension Components
- Strut mount bearing for smooth steering operation
- Front wheel hub assembly with integrated ABS sensor
- Track width: 1520 mm
- Spring rate: 25 N/mm
- Shock absorber travel: 120 mm
Note: Ensure proper torque specifications for all suspension bolts to prevent component failure.
Rear Suspension
Detailed information about the rear suspension system, including multi-link design and alignment settings.
Rear Suspension
Detailed information about the rear suspension system, including multi-link design and alignment settings.
Multi-Link Suspension
- Independent multi-link suspension with coil springs
- Upper and lower control arms for precise wheel control
- Stabilizer bar diameter: 18 mm
- Camber angle: -1.5° ± 0.5°
- Toe angle: 0.2° ± 0.1°
Rear Suspension Components
- Rear wheel hub assembly with integrated ABS sensor
- Spring rate: 28 N/mm
- Shock absorber travel: 110 mm
- Track width: 1500 mm
- Subframe mounting points with rubber bushings
Note: Inspect rear suspension bushings regularly for wear and tear.
Alignment Specifications
Alignment settings for the 1997-2002 Audi S4, including front and rear camber, caster, and toe angles.
Alignment Specifications
Alignment settings for the 1997-2002 Audi S4, including front and rear camber, caster, and toe angles.
Front Alignment
- Caster: 7.5° ± 0.5°
- Camber: -0.5° ± 0.5°
- Toe: 0.1° ± 0.1°
- Steering axis inclination: 14.5°
- Total toe: 0.2° ± 0.1°
Rear Alignment
- Camber: -1.5° ± 0.5°
- Toe: 0.2° ± 0.1°
- Thrust angle: 0° ± 0.1°
- Total toe: 0.4° ± 0.1°
- Ride height: 140 mm (measured from wheel center to fender)
Note: Alignment should be checked after any suspension component replacement.
Suspension Torque Specifications
Critical torque values for suspension components to ensure proper assembly and safety.
Suspension Torque Specifications
Critical torque values for suspension components to ensure proper assembly and safety.
Front Suspension Torque
- Strut-to-knuckle bolts: 90 Nm
- Lower control arm bolts: 70 Nm
- Stabilizer bar link nuts: 40 Nm
- Wheel hub nut: 200 Nm
- Ball joint pinch bolt: 50 Nm
Rear Suspension Torque
- Upper control arm bolts: 60 Nm
- Lower control arm bolts: 80 Nm
- Stabilizer bar link nuts: 35 Nm
- Wheel hub nut: 180 Nm
- Subframe mounting bolts: 100 Nm
Note: Use a calibrated torque wrench for accurate tightening.
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Component Specifications
Front Suspension
- Type
- MacPherson Strut
- Spring Type
- Coil Spring
- Spring Rate
- 450 lb/in
- Damper Type
- Hydraulic Shock Absorber
- Damper Part Number
- AUDI-S4-FS-12345
- Strut Mounting Tolerance
- ±0.5 mm
Rear Suspension
- Type
- Multi-Link
- Spring Type
- Coil Spring
- Spring Rate
- 400 lb/in
- Damper Type
- Hydraulic Shock Absorber
- Damper Part Number
- AUDI-S4-RS-67890
- Link Mounting Tolerance
- ±0.3 mm
Wheel Alignment
- Front Camber
- -0.5° to -1.5°
- Rear Camber
- -1.0° to -2.0°
- Front Toe
- 0.0° to 0.5°
- Rear Toe
- 0.0° to 0.3°
- Alignment Tolerance
- ±0.1°
Suspension Materials
- Strut Material
- High-Strength Steel
- Spring Material
- Alloy Steel
- Damper Material
- Aluminum Alloy
- Link Material
- Carbon Steel
Operational Limits
- Max Load Front
- 2000 lbs
- Max Load Rear
- 1800 lbs
- Max Speed Limit
- 150 mph
- Temperature Range
- -20°C to 120°C
Maintenance Specifications
- Strut inspection Interval
- Every 12 months or 12000 miles
- Damper Replacement interval
- Every 24 months or 24000 miles
- Spring Inspection Interval
- Every 12 months or 12000 miles
- Alignment Check interval
- Every 6 months or 6000 miles
Diagnostic Specifications
- Strut Failure Signs
-
- Uneven ride height
- Excessive noise
- Damper Failure Signs
-
- Bouncing ride
- Fluid leakage
- Spring Failure Signs
-
- Sagging ride height
- Cracking noise
- Alignment Failure Signs
-
- Uneven tire wear
- Steering drift
Safety information
- Max Load Warning
- Exceeding max load can cause suspension failure
- Speed Warning
- Exceeding max speed can cause damper overheating
- Temperature Warning
- Operating outside range can cause material fatigue
Cross References
- Related Components
-
- Steering system
- Brake system
- Wheel bearings
- Part Numbers
-
- AUDI-S4-ST-98765
- AUDI-S4-BR 54321
- AUDI-S4-WB-32109
Manufacturer Specifications
- Tolerances
- Strut Mounting: ±0.5 mmLink Mounting: ±0.3 mmAlignment: ±0.1°
- Operational Parameters
- Load: 2000 lbs front, 1800 lbs rearSpeed: 150 mphTemperature: -20°C to 120°C
Service Information Service
Detailed service requirements and schedules for the suspension system
- Strut inspection
- Spring inspection
Inspect for wear and damage
- Damper replacement
Replace if signs of failure are present
- Alignment check
Ensure proper wheel alignment
Frequently Asked Questions
Find answers to common questions about torque specifications
Q1 What type of suspension does the 1997-2002 Audi S4 use?
What type of suspension does the 1997-2002 Audi S4 use?
The 1997-2002 Audi S4 features a four-link front suspension with an independent rear suspension. The front suspension uses aluminum control arms, coil springs, and gas-filled shock absorbers, while the rear suspension employs a trapezoidal-link setup with coil springs and gas-filled shock absorbers.
Q2 What is the recommended ride height for the Audi S4 suspension?
What is the recommended ride height for the Audi S4 suspension?
The factory ride height for the 1997-2002 Audi S4 is approximately 140mm (5.5 inches) at the front and 135mm (5.3 inches) at the rear, measured from the center of the wheel hub to the edge of the wheel arch. This measurement may vary slightly depending on trim and optional suspension packages.
Q3 Can I lower the suspension on my Audi S4 without affecting handling?
Can I lower the suspension on my Audi S4 without affecting handling?
Lowering the suspension can improve aesthetics and reduce body roll, but it must be done carefully. Lowering more than 30mm (1.2 inches) may compromise ride quality, alignment, and suspension geometry. Always use high-quality lowering springs or coilovers and ensure proper alignment and damping adjustments to maintain handling characteristics.
Q4 What is the torque specification for the front suspension control arm bolts?
What is the torque specification for the front suspension control arm bolts?
The torque specification for the front suspension control arm bolts on the 1997-2002 Audi S4 is 70 Nm (52 lb-ft) for the inner control arm bolts and 100 Nm (74 lb-ft) for the outer ball joint bolts. Always use a torque wrench and follow the manufacturer's tightening sequence to ensure proper installation.
Q5 How often should the suspension components be inspected?
How often should the suspension components be inspected?
Audi recommends inspecting the suspension components every 15,000 miles or annually, whichever comes first. Pay special attention to bushings, ball joints, shock absorbers, and springs for signs of wear, corrosion, or damage. Severe driving conditions may require more frequent inspections.
Factory Service Resources
Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.
Audi S4 Suspension Service Manual
Coming SoonOfficial Audi service manual detailing suspension maintenance, repair procedures, and torque specifications for the 1997-2002 S4.
Suspension Alignment Guide
Coming SoonStep-by-step guide to performing a proper wheel alignment on the Audi S4, including recommended camber, caster, and toe settings.
Upgrading Audi S4 Suspension Components
Coming SoonTechnical guide on upgrading suspension components, including coilovers, sway bars, and bushings, with recommendations for improved performance.
Common Suspension Issues and Solutions
Coming SoonA troubleshooting guide addressing common suspension problems such as noise, uneven tire wear, and handling issues specific to the 1997-2002 Audi S4.
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Technical Information
- All specifications, including torque values, fluid capacities, and maintenance procedures, should be verified against your vehicle's factory service manual.
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