Audi Audi S3 1999-2003 Suspension Specifications
Audi Audi S3 1999-2003

Audi Audi S3 1999-2003 Suspension Specifications

Comprehensive technical specifications for the 1999-2003 Audi S3 suspension system, including detailed component information, alignment settings, and torque values for professional repair and maintenance.

Updated

Overview Specifications

Comprehensive description of the suspension specifications for the 1999-2003 Audi S3, including key features, measurements, and technical details. This section covers the front and rear suspension systems, including components, alignment settings, and performance characteristics.

How to Use

Use the search function to locate specific suspension components or specifications by entering keywords such as 'front strut', 'rear axle', or 'alignment settings'.

Navigate through the suspension documentation by selecting the relevant section from the table of contents. Each section is organized by major components and subsystems.

Key Specifications

Front Spring Rate

25 N/mm

Rear Spring Rate

28 N/mm

Front Anti-Roll Bar Diameter

22 mm

Rear Anti-Roll Bar Diameter

18 mm

Front Camber Angle

-0.5° to -1.0°

Available Specifications

Front Suspension

Details of the front suspension system, including the MacPherson strut design, anti-roll bar, and steering components.

MacPherson Strut Assembly
  • Strut type: Gas-filled shock absorber with coil spring
  • Spring rate: 25 N/mm
  • Strut diameter: 50 mm
  • Upper mount bearing type: Ball joint
  • Lower control arm material: Forged steel
Anti-Roll Bar
  • Diameter: 22 mm
  • Material: Hollow steel
  • Bushings: Polyurethane
  • End link type: Ball joint
  • Note: Reduces body roll during cornering

Note: Ensure proper torque on anti-roll bar mounting bolts to prevent noise and premature wear.

Rear Suspension

Details of the rear suspension system, including the multi-link design, anti-roll bar, and damping components.

Multi-Link Suspension
  • Link configuration: 4-link design
  • Spring rate: 28 N/mm
  • Shock absorber type: Twin-tube gas-filled
  • Bushings: Rubber with steel sleeves
  • Toe adjustment: Adjustable via eccentric bolts
Rear Anti-Roll Bar
  • Diameter: 18 mm
  • Material: Solid steel
  • Bushings: Rubber
  • End link type: Rubber bushing
  • Note: Enhances stability during high-speed cornering

Alignment Specifications

Factory-recommended alignment settings for the 1999-2003 Audi S3, including camber, caster, and toe angles.

Front Alignment
  • Camber angle: -0.5° to -1.0°
  • Caster angle: +6.5° to +7.5°
  • Toe angle: 0.0° to +0.2°
  • Steering axis inclination: 12.5°
  • Note: Ensure proper alignment for optimal tire wear and handling
Rear Alignment
  • Camber angle: -1.5° to -2.0°
  • Toe angle: +0.1° to +0.3°
  • Thrust angle: 0.0°
  • Note: Adjustable via eccentric bolts on lower control arms

Suspension Performance

Performance characteristics and specifications of the suspension system, including ride height, damping, and load capacity.

Ride Height
  • Front ride height: 140 mm (measured from wheel center to fender)
  • Rear ride height: 135 mm (measured from wheel center to fender)
  • Ground clearance: 120 mm
  • Note: Ride height may vary with aftermarket modifications
Damping Characteristics
  • Front damping force: 2,500 N at 0.5 m/s
  • Rear damping force: 2,200 N at 0.5 m/s
  • Rebound damping: Adjustable on performance variants
  • Note: Damping settings optimized for sporty handling

Component Specifications

Front Suspension

Type
MacPherson strut with lower control arm
Spring Rate
25 N/mm
Shock ABSorber Type
Gas-filled telescopic
Strut Part Number
8N0 412 031
Lower Control Arm Part Number
8N0 407 151
Bushing Material
Rubber with steel sleeve
Track Width
1520 mm
Camber Angle
-0.5° to -1.0°
Caster Angle
6.5° to 7.5°
Toe in
0.1° to 0.3°

Rear Suspension

Type
Multi-link independent suspension
Spring Rate
22 N/mm
Shock ABSorber Type
Gas-filled telescopic
Trailing Arm Part Number
8N0 501 541
Lateral Link Part Number
8N0 501 531
Bushing Material
Rubber with steel sleeve
Track Width
1500 mm
Camber Angle
-1.5° to -2.0°
Toe in
0.2° to 0.4°

Springs

Front Spring Part Number
8N0 411 105
Rear Spring Part Number
8N0 511 115
Front Spring Free Length
380 mm
Rear Spring Free Length
400 mm
Front Spring Wire Diameter
12.5 mm
Rear Spring Wire Diameter
11.5 mm
Spring Material
High-tensile steel

Shock ABSorbers

Front Shock ABSorber Part Number
8N0 413 031
Rear Shock ABSorber Part Number
8N0 513 031
Front Shock Travel
150 mm
Rear Shock Travel
140 mm
Front Shock Diameter
45 mm
Rear Shock Diameter
40 mm
Fluid Type
Synthetic oil

Anti Roll Bars

Front Anti Roll Bar Diameter
22 mm
Rear Anti Roll Bar Diameter
18 mm
Front Anti Roll Bar Part Number
8N0 411 305
Rear Anti Roll Bar Part Number
8N0 511 309
Bushing Material
Polyurethane
Mounting Bracket Part Number
8N0 411 327

Bushings

Front Lower Control Arm Bushing Part Number
8N0 407 181
Rear Trailing Arm Bushing Part Number
8N0 501 547
Front Anti Roll Bar Bushing Part Number
8N0 411 329
Rear Anti Roll Bar Bushing Part Number
8N0 511 311
Material
Rubber with steel sleeve
Durometer Hardness
70 Shore A

Wheel Alignment

Front Camber Range
-0.5° to -1.0°
Rear Camber Range
-1.5° to -2.0°
Front Caster Range
6.5° to 7.5°
Front Toe in Range
0.1° to 0.3°
Rear Toe in Range
0.2° to 0.4°
Thrust Angle Tolerance
±0.2°

Torque Specifications

Front Strut Mount Nuts
50 Nm
Rear Shock ABSorber Mount Bolts
60 Nm
Front Lower Control Arm Bolts
90 Nm
Rear Trailing Arm Bolts
80 Nm
Anti Roll Bar Link Nuts
40 Nm
Wheel Bolts
120 Nm

Operational Limits

Maximum Axle Load Front
950 kg
Maximum Axle Load Rear
900 kg
Maximum Vehicle Weight
1850 kg
Maximum Speed With Load
250 km/h
Minimum Ground Clearance
120 mm

Diagnostic Specifications

Shock ABSorber Leak Test
No visible fluid leakage
Bushing Wear Limit
2 mm play
Spring Sag Limit
10 mm from free length
Anti Roll Bar Bushing Wear Limit
1 mm play
Wheel Bearing Play Limit
0.05 mm

Service Information Service

Detailed service requirements and schedules for the suspension system

15000 miles
12 months
  • Inspect shock absorbers for leaks
  • Check suspension bushings for wear
  • Verify wheel alignment settings
  • Tighten all suspension bolts to specified torque

Replace worn components immediately to avoid further damage

30000 miles
24 months
  • Replace front and rear shock absorbers
  • Inspect and replace anti-roll bar bushings if necessary
  • Check spring condition for sag or damage
  • Lubricate all suspension pivot points

Use only Audi-approved replacement parts

60000 miles
48 months
  • Replace all suspension bushings
  • Inspect and replace lower control arms if necessary
  • Check and replace wheel bearings if play exceeds limits
  • Perform full wheel alignment

Ensure alignment is performed by a certified technician

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

What type of suspension system does the 1999-2003 Audi S3 use?

The 1999-2003 Audi S3 is equipped with a MacPherson strut front suspension and a multi-link rear suspension. This setup provides a balance of sporty handling and ride comfort, with specific tuning for the S3's performance-oriented design.

Q2

What is the recommended ride height for the Audi S3 suspension?

The factory ride height for the 1999-2003 Audi S3 is approximately 140mm (5.5 inches) at the front and 135mm (5.3 inches) at the rear, measured from the wheel center to the fender lip. This measurement may vary slightly depending on trim and optional suspension packages.

Q3

What are the torque specifications for the suspension components?

Key torque specifications include: front strut mounting bolts (70 Nm), rear suspension control arm bolts (100 Nm), and rear shock absorber mounting bolts (90 Nm). Always refer to the official Audi service manual for precise torque values and tightening sequences.

Q4

Can I lower the suspension on my Audi S3 without affecting handling?

Lowering the suspension can improve aesthetics and reduce body roll, but it may compromise ride quality and increase wear on suspension components. If lowering, use Audi-approved lowering springs or coilovers and ensure proper alignment to maintain handling characteristics.

Q5

How often should the suspension components be inspected?

Audi recommends inspecting the suspension system every 15,000 miles or annually, whichever comes first. Pay special attention to bushings, ball joints, and shock absorbers for signs of wear or damage.

Q6

What is the recommended wheel alignment setup for the Audi S3?

The factory alignment settings for the 1999-2003 Audi S3 are: front camber -0.5° to -1.0°, front toe 0.0° to +0.2°, rear camber -1.5° to -2.0°, and rear toe +0.1° to +0.3°. These settings ensure optimal handling and tire wear.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

Audi S3 Suspension Service Manual

Coming Soon

Official Audi service manual detailing suspension repair, maintenance, and torque specifications for the 1999-2003 S3.

Suspension Upgrade Guide

Coming Soon

Comprehensive guide to upgrading the suspension system on the 1999-2003 Audi S3, including recommended parts and installation tips.

Alignment and Handling Optimization

Coming Soon

Detailed instructions for achieving optimal wheel alignment and handling performance on the Audi S3.

Suspension Troubleshooting

Coming Soon

Step-by-step guide to diagnosing and resolving common suspension issues on the 1999-2003 Audi S3.

About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

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