Audi Audi RS5 2017-present Body & Frame Bolt Torque Specifications
Detailed torque specifications for various body bolts on the 2017-Present Audi RS5 B9 generation, including front end, rear end, and side panel attachment bolts.
Important Information
Safety guidelines and reference information for proper torque application
Safety First
- Always verify torque specifications with your vehicle's factory service manual
- Use properly calibrated torque wrenches
- Replace all torque-to-yield (TTY) bolts - they are single-use only
- When in doubt, consult a professional mechanic
Quick Reference Guide
Quick Reference Guide
Common Torque Patterns
Star Pattern
Used for wheels and other circular bolt patterns
Cross Pattern
Used for gaskets and cover plates
Sequential Pattern
Used for head bolts and other critical components
Common Mistakes to Avoid
Common Mistakes to Avoid
Over-tightening
Exceeding the specified torque value can stretch or break fasteners, damage threads, or crack components.
Always use a calibrated torque wrench and follow specifications exactly.
Incorrect Torque Sequence
Tightening bolts in the wrong order can cause uneven pressure distribution and potential leaks or damage.
Follow the manufacturer's specified torque sequence pattern.
Dirty Threads
Dirt, rust, or old thread locker can affect torque readings and proper fastener tension.
Clean and inspect all threads before assembly. Use new thread locker if specified.
Reusing TTY Bolts
Torque-to-yield bolts are designed to stretch and must not be reused.
Always replace TTY bolts with new ones. They are single-use only.
Dry vs. Lubricated
Not accounting for whether torque specs are for dry or lubricated fasteners can lead to incorrect tension.
Check if specs are for dry or lubricated threads. Use specified lubricant when required.
Recommended Tools
Recommended Tools
Torque Wrench (1/4" Drive)
Torque Wrench (3/8" Drive)
Torque Wrench (1/2" Drive)
Angle Gauge
Torque Wrench Care
- Calibrate annually or after 5,000 clicks
- Store at lowest setting
- Keep clean and lubricated
Search Specifications
Search by component name, bolt size, or description
Torque Calculator
Convert between different torque units
Front Bumper
This section covers the torque specifications for the front bumper, including the cover, reinforcement, grille, lighting, and license plate holder.
1 Bumper Cover Mounting Bolts (Upper)
M6 x 1.0
Bumper Cover Mounting Bolts (Upper)
M6 x 1.0Torque Value
Important Notes
2 Bumper Cover Mounting Bolts (Lower)
M6 x 1.0
Bumper Cover Mounting Bolts (Lower)
M6 x 1.0Torque Value
Important Notes
3 Bumper Impact Bar/Reinforcement Bolts
M12 x 1.75
Bumper Impact Bar/Reinforcement Bolts
M12 x 1.75Torque Value
Important Notes
4 Grille Mounting Screws
M4 x 0.7
Grille Mounting Screws
M4 x 0.7Torque Value
Important Notes
5 Fog Light Mounting Screws/Bolts
M5 x 0.8
Fog Light Mounting Screws/Bolts
M5 x 0.8Torque Value
Important Notes
6 License Plate Holder Screws
M5 x 0.8
License Plate Holder Screws
M5 x 0.8Torque Value
Important Notes
Front Fenders
Specifications for the front fenders, including bolts attaching them to the body, fender liner, flares, and side marker lights.
1 Fender Mounting Bolts (to body)
M8 x 1.25
Fender Mounting Bolts (to body)
M8 x 1.25Torque Value
Important Notes
2 Fender Liner Mounting Screws
M5 x 0.8
Fender Liner Mounting Screws
M5 x 0.8Torque Value
Important Notes
3 Fender Flare Mounting Bolts/Screws
M6 x 1.0
Fender Flare Mounting Bolts/Screws
M6 x 1.0Torque Value
Important Notes
4 Side Marker Light Mounting Screws
M4 x 0.7
Side Marker Light Mounting Screws
M4 x 0.7Torque Value
Important Notes
Doors
This section details torque values for door hinges, latches, locks, panels, and window regulators.
1 Door Hinge Bolts (to Body)
M10 x 1.5
Door Hinge Bolts (to Body)
M10 x 1.5Important Notes
2 Door Hinge Bolts (to Door)
M10 x 1.5
Door Hinge Bolts (to Door)
M10 x 1.5Important Notes
3 Door Latch Bolts (to Body)
M8 x 1.25
Door Latch Bolts (to Body)
M8 x 1.25Torque Value
Important Notes
4 Door Lock Actuator Mounting Bolts
M6 x 1.0
Door Lock Actuator Mounting Bolts
M6 x 1.0Torque Value
Important Notes
5 Door Panel Retaining Screws/Clips
M4 x 0.7
Door Panel Retaining Screws/Clips
M4 x 0.7Torque Value
Important Notes
6 Window Regulator Mounting Bolts
M6 x 1.0
Window Regulator Mounting Bolts
M6 x 1.0Torque Value
Important Notes
Rear Bumper
Torque values for the rear bumper cover, impact bar, taillights, reflectors, diffuser, and parking sensors.
1 Bumper Cover Mounting Bolts (Upper)
M6 x 1.0
Bumper Cover Mounting Bolts (Upper)
M6 x 1.0Torque Value
Important Notes
2 Bumper Cover Mounting Bolts (Lower)
M6 x 1.0
Bumper Cover Mounting Bolts (Lower)
M6 x 1.0Torque Value
Important Notes
3 Bumper Impact Bar/Reinforcement Bolts
M12 x 1.75
Bumper Impact Bar/Reinforcement Bolts
M12 x 1.75Torque Value
Important Notes
4 Taillight Mounting Screws/Bolts
M5 x 0.8
Taillight Mounting Screws/Bolts
M5 x 0.8Torque Value
Important Notes
5 Reflector Mounting Screws
M4 x 0.7
Reflector Mounting Screws
M4 x 0.7Torque Value
Important Notes
6 Rear Diffuser Bolts/Screws
M6 x 1.0
Rear Diffuser Bolts/Screws
M6 x 1.0Torque Value
Important Notes
7 Rear Parking Sensor Mounting Screws
M4 x 0.7
Rear Parking Sensor Mounting Screws
M4 x 0.7Torque Value
Important Notes
Trunk Hatch
Torque specifications for the trunk/hatch hinges, latch, struts, and license plate light.
1 Trunk/Hatch Hinge Bolts
M10 x 1.5
Trunk/Hatch Hinge Bolts
M10 x 1.5Torque Value
Important Notes
2 Trunk/Hatch Latch Bolts (to body)
M8 x 1.25
Trunk/Hatch Latch Bolts (to body)
M8 x 1.25Torque Value
Important Notes
3 Trunk/Hatch Strut Mounting Bolts
M8 x 1.25
Trunk/Hatch Strut Mounting Bolts
M8 x 1.25Torque Value
Important Notes
4 License Plate Light Mounting Screws
M4 x 0.7
License Plate Light Mounting Screws
M4 x 0.7Torque Value
Important Notes
Other Body
This section covers torque specifications for side skirts, roof trim, hood components and mirror housings.
1 Side Skirt/Rocker Panel Bolts/Screws
M6 x 1.0
Side Skirt/Rocker Panel Bolts/Screws
M6 x 1.0Torque Value
Important Notes
2 Roof Trim Mounting Bolts/Screws
M5 x 0.8
Roof Trim Mounting Bolts/Screws
M5 x 0.8Torque Value
Important Notes
3 Hood Hinge Bolts (to body and hood)
M10 x 1.5
Hood Hinge Bolts (to body and hood)
M10 x 1.5Torque Value
Important Notes
4 Hood Latch Mounting Bolts
M8 x 1.25
Hood Latch Mounting Bolts
M8 x 1.25Torque Value
Important Notes
5 Mirror Housing Mounting Bolts
M6 x 1.0
Mirror Housing Mounting Bolts
M6 x 1.0Torque Value
Important Notes
Troubleshooting Guide
Common issues, diagnostic steps, and prevention guidelines
Common Issues
Bolt stretching, stripped threads, uneven torque patterns
Common Issues
Bolt stretching, stripped threads, uneven torque patterns
Loose Components
Symptoms:
- Rattling or vibration noises
- Visible movement in components
- Uneven panel gaps
Solutions:
- Clean threads and mounting surfaces
- Replace damaged fasteners
- Apply proper torque in sequence
- Use thread locker if specified
Stripped Fasteners
Symptoms:
- Unable to achieve proper torque
- Fastener spins freely
- Visible thread damage
Solutions:
- Use thread repair kit if appropriate
- Install thread insert (HeliCoil)
- Replace component if threaded hole is damaged
- Upgrade to higher grade fastener if recommended
Overtightened Components
Symptoms:
- Cracked or deformed parts
- Broken fasteners
- Compressed gaskets or seals
Solutions:
- Replace damaged components
- Use new fasteners
- Follow proper torque sequence
- Verify correct torque specifications
Diagnostic Steps
Visual inspection, torque verification, thread assessment
Diagnostic Steps
Visual inspection, torque verification, thread assessment
Visual Inspection
Inspect the affected area for any visible signs of damage or wear
- Check for cracks or deformation
- Look for signs of excessive wear
- Verify proper fastener installation
Torque Verification
Verify the torque applied to the fasteners
- Check the torque wrench calibration
- Verify the torque specification
- Compare the applied torque to the specification
Thread Assessment
Assess the condition of the threads
- Check for signs of thread damage
- Verify the thread type and size
- Check for proper thread engagement
Prevention Guidelines
Best practices, maintenance tips, tool care
Prevention Guidelines
Best practices, maintenance tips, tool care
Best Practices
- Always follow the recommended torque specification
- Use the correct type and size of fasteners
- Verify the torque wrench calibration regularly
Maintenance Tips
- Regularly inspect the affected area for signs of wear or damage
- Replace damaged or worn-out components promptly
- Keep the work area clean and organized
Tool Care
- Regularly clean and maintain the torque wrench
- Store the torque wrench in a dry and secure location
- Verify the torque wrench calibration before each use
Frequently Asked Questions
Find answers to common questions about torque specifications
Q1 Why is it important to use the correct torque specifications for body bolts?
Why is it important to use the correct torque specifications for body bolts?
Using the correct torque is crucial for ensuring the structural integrity of your Audi RS5. Under-tightening can lead to parts loosening, causing rattles, vibrations, or even component failure. Over-tightening can damage bolts, strip threads, or even distort body panels, resulting in costly repairs. Correct torque specifications guarantee proper clamping force, maintaining the designed structural strength and panel alignment.
Q2 What happens if I over-tighten a body bolt?
What happens if I over-tighten a body bolt?
Over-tightening a body bolt can cause several problems. The bolt or the threads in the receiving component can be damaged (stripped), leading to the bolt no longer holding the pieces properly. In some cases, this can result in needing to replace the damaged component. Additionally, it can stress the panel around the bolt hole, potentially causing deformation or cracking. If you have over-tightened a body bolt it is best to replace it immediately and check the receiving material for damage.
Q3 Can I use a generic torque value for all body bolts?
Can I use a generic torque value for all body bolts?
No, you should never use a generic torque value for all body bolts. Different bolts, even within the same body panel, often have different specifications based on size, material, and location. Incorrect torque values can compromise the safety and structural integrity of the vehicle. Always refer to the specific torque specifications for each bolt found in the manufacturer's service manual or reputable sources.
Q4 Do I need to replace body bolts after removing them?
Do I need to replace body bolts after removing them?
It depends on the type of bolt. Generally, single-use bolts, especially torque-to-yield bolts, should always be replaced with new ones. These bolts stretch when tightened, and reusing them can cause them to break or loosen and not maintain the proper clamping force. For standard bolts, examine the threads for any damage, and if the condition is questionable, replace it. It is always advisable to use new bolts when reassembling body panels to ensure a secure and reliable connection.
Q5 What tools do I need to properly torque body bolts?
What tools do I need to properly torque body bolts?
You will need a torque wrench with the correct range, sockets of the appropriate size for your bolts, and often an extension for hard-to-reach areas. Consider a torque angle gauge if the specification calls for a torque angle in addition to the initial torque value. It is important that the torque wrench is accurate, calibrated and in good working order, and that you apply the torque slowly and consistently. When working with body bolts it is often advantageous to use a 1/4 inch drive ratchet for the lower torque bolts as they can be easily over tightened with larger tools.
Environmental Considerations
Temperature, humidity, and seasonal effects on torque specifications
Temperature Effects
Includes: High Heat, Cold Weather, Thermal Cycling
Temperature Effects
Includes: High Heat, Cold Weather, Thermal Cycling
Temperature can significantly impact torque values and fastener behavior
Cold Weather
Effects:
- Increased material brittleness
- Higher torque required due to thread contraction
- Reduced thread lubricant effectiveness
Recommendations:
- Allow components to warm to room temperature when possible
- Consider using winter-grade thread lubricants
- Check torque values more frequently during winter months
Hot Weather
Effects:
- Thermal expansion of components
- Decreased friction in threads
- Accelerated lubricant breakdown
Recommendations:
- Check torque when components are at normal operating temperature
- Use temperature-resistant thread lockers
- Consider re-torquing after heat cycles
Humidity and Corrosion
Covers: Rust Prevention, Salt Exposure, Moisture Control
Humidity and Corrosion
Covers: Rust Prevention, Salt Exposure, Moisture Control
Moisture and corrosion can affect fastener integrity and torque values
High Humidity
Effects:
- Accelerated corrosion formation
- Reduced friction coefficient
- Potential thread seizing
Prevention:
- Use corrosion-resistant fasteners
- Apply appropriate anti-seize compounds
- Maintain proper protective coatings
Salt Exposure
Effects:
- Rapid corrosion development
- Thread damage
- Seized fasteners
Prevention:
- Regular underbody washing
- Use of sacrificial anodes where appropriate
- Application of protective coatings
Seasonal Maintenance
Spring, Summer, Fall, and Winter maintenance schedules
Seasonal Maintenance
Spring, Summer, Fall, and Winter maintenance schedules
Spring
- Inspect for winter damage
- Clean and protect exposed fasteners
- Check torque on critical components
Summer
- Monitor heat-affected components
- Check expansion-related loosening
- Inspect cooling system mounts
Fall
- Prepare for winter conditions
- Apply corrosion protection
- Verify all fasteners are properly torqued
Winter
- More frequent inspection of critical fasteners
- Check for salt damage
- Monitor suspension component torque
Related Resources
Tools, service procedures, and technical bulletins
Recommended Tools
Torque Wrench (1/4" Drive)
A precision tool for applying specific torque values to smaller body fasteners.
- Wide torque range suitable for smaller bolts
- Audible click indicates desired torque is reached
- Accurate to within a small percentage
Torque Wrench (3/8" Drive)
A versatile torque wrench for medium-sized body fasteners.
- Suitable for general body panel bolts
- Ratchet mechanism for efficient operation
- Durable construction for long service life
Torque Wrench (1/2" Drive)
Heavy-duty torque wrench for larger body bolts and critical attachment points.
- High torque range for larger fasteners
- Long handle for increased leverage
- Robust construction to handle high forces
Socket Set (Metric)
Comprehensive set of metric sockets for various body bolt sizes.
- Includes common sizes for Audi body bolts
- 6-point design for secure grip on fasteners
- Made from durable alloy steel
Extension Bars
Used to extend the reach of sockets for fasteners in recessed areas.
- Various lengths for different applications
- Durable steel construction
- Secure connection with sockets
Universal Joint
Allows for sockets to be used at an angle when access is limited
- Enables access to hard to reach fasteners
- Smooth movement
- Durable construction
Torque Angle Meter
Used for torque-to-yield fasteners that require both torque and angle tightening
- Provides accurate degree of rotation
- Easy to read scale
- Can be used with any socket
Service Procedures
Body Panel Bolt Torque Procedure
A general procedure for correctly tightening body panel bolts on a 2017-Present Audi RS5
- Consult the vehicle-specific repair manual for the correct torque specification for the bolt in question.
- Select the appropriate socket and attach it securely to the torque wrench.
- Apply a light amount of anti-seize compound to the threads of the bolt if applicable (as per the repair manual).
- Thread the bolt in by hand until it is snug.
- Position the torque wrench squarely on the fastener. Apply smooth pressure until the wrench clicks, indicating the desired torque is reached. Do not over-tighten.
- If the fastener requires torque angle, use a torque angle meter following the torque value specification. Do not over-tighten.
- Repeat the process for all remaining body panel bolts following the pattern described in the manual
Bumper Cover Bolt Torque Procedure
Procedure specific to the front and rear bumper cover bolts of the 2017-Present Audi RS5
- Locate all bumper cover attachment points and ensure they are clean.
- Consult the vehicle-specific repair manual for the correct torque specification for each fastener.
- Thread the bolts or screws by hand until snug.
- Use the appropriate sized socket and extension as needed to tighten the bumper bolts to the specified value using a calibrated torque wrench.
- If applicable, tighten fasteners in a crisscross pattern to avoid uneven panel seating.
- Double check the torque specification on each fastener after the bumper is mounted.
Door Panel Bolt Torque Procedure
Procedure for tightening the bolts of a 2017-Present Audi RS5 door panel assembly
- Consult the vehicle-specific repair manual for the correct torque specification for the door panel bolts
- Clean any threads of all bolts before installation.
- Ensure the door panel is properly aligned and all mounting points are secured before final tightening.
- Use the correct socket and tightening technique to tighten each of the fasteners to their respective torque specifications. Ensure smooth, even pressure is applied.
- Visually inspect the door panel alignment for any gaps or irregularities after tightening.
Technical Service Bulletins
Body Panel Alignment Issues After Repair
2020-07-15This bulletin addresses reports of misaligned body panels and improperly torqued fasteners after collision repair. Often associated with use of incorrect torque settings or tightening sequence.
Resolution: Verify all body panel bolts are tightened to the specifications outlined in the repair manual using a calibrated torque wrench. Always follow the tightening sequence described in the repair manual. Any fasteners that have been over-torqued or damaged must be replaced.
Corrosion Issues Around Body Panel Fasteners
2021-03-22This bulletin highlights issues with corrosion around body panel fasteners, caused by improper application of anti-corrosion compounds and incorrect torque application.
Resolution: Always ensure the correct anti-seize or anti-corrosion compound is applied to the threads of body fasteners as specified in the repair manual. Clean corroded areas before reassembly and verify all bolts are torqued to the specified value. Replace any hardware that exhibits excessive corrosion.
Bumper Cover Separation
2022-11-01This bulletin details reports of bumper cover separation from the body, often associated with incorrect torque application during reinstallation.
Resolution: Ensure the bumper cover mounting points are clean and that the cover is correctly aligned before installing fasteners. Follow the factory repair manual for correct torque specifications on all bumper cover attachment points. Verify all fasteners are secure and torqued correctly before releasing the vehicle.
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Technical Information
- All specifications, including torque values, fluid capacities, and maintenance procedures, should be verified against your vehicle's factory service manual.
- Vehicle specifications and procedures may vary by model year, trim level, and region.
- Always follow the manufacturer's recommended procedures and safety precautions.
- Working on vehicles can be dangerous. Always take proper safety precautions and use appropriate safety equipment.
- If you're unsure about any procedure, consult a qualified professional mechanic.