Audi Audi RS4 2018-present Exhaust Specifications
Audi Audi RS4 2018-present

Audi Audi RS4 2018-present Exhaust Specifications

Detailed technical specifications for the 2018-Present Audi RS4 exhaust system, including component details, materials, dimensions, and performance data. Ideal for technicians, enthusiasts, and repair professionals.

Updated

Overview Specifications

Comprehensive description of the exhaust specifications for the 2018-Present Audi RS4, including key features, measurements, and technical details. This section covers the design, materials, performance, and maintenance aspects of the exhaust system.

How to Use

Use the search function to locate specific exhaust specifications by entering keywords such as 'catalytic converter,' 'muffler,' or 'exhaust diameter.'

Navigate through the exhaust documentation sections using the table of contents or by scrolling through the major sections and subsections.

Key Specifications

Exhaust Diameter

70 mm (2.75 in)

System Weight

22.5 kg (49.6 lbs)

Catalytic Converter Temp

400°C - 800°C (752°F - 1472°F)

Sound Pressure Level

95 dB

Valve Diameter

60 mm (2.36 in)

Available Specifications

Exhaust System Design

Details about the design and layout of the Audi RS4 exhaust system, including component placement and integration with the vehicle's drivetrain.

Exhaust Layout
  • Dual exhaust system with quad tailpipes
  • Stainless steel construction for durability
  • Integrated valved exhaust system for adjustable sound
  • Exhaust diameter: 70 mm (2.75 in)
  • Optimized for minimal backpressure
Valved Exhaust System
  • Electronically controlled exhaust valves
  • Two modes: Comfort and Dynamic
  • Valve diameter: 60 mm (2.36 in)
  • Actuator response time: < 300 ms
  • Note: Valves default to open in Dynamic mode

Note: Valve operation can be customized via Audi Drive Select.

Exhaust Materials and Construction

Information about the materials used in the exhaust system and their impact on performance and longevity.

Material Specifications
  • Primary material: T304 stainless steel
  • Heat-resistant coating for thermal management
  • Weight: 22.5 kg (49.6 lbs) for the complete system
  • Corrosion-resistant design for all-weather use
  • Note: Material tested for temperatures up to 900°C (1652°F)
Catalytic Converter
  • Dual catalytic converters for each bank
  • Ceramic substrate with 400 cells per square inch
  • Operating temperature range: 400°C - 800°C (752°F - 1472°F)
  • Emissions compliance: Euro 6 standards
  • Note: Catalytic converters are integrated into the downpipes

Performance and Sound

Technical details about the exhaust system's impact on performance and sound characteristics.

Performance Impact
  • Backpressure reduction: 15% compared to previous models
  • Power gain: 5-7 HP due to optimized flow
  • Torque improvement: 10 Nm (7.4 lb-ft) at mid-range RPM
  • Exhaust gas temperature: 650°C (1202°F) under full load
  • Note: Performance gains are most noticeable in Dynamic mode
Sound Characteristics
  • Sound pressure level: 95 dB at full throttle
  • Frequency range: 80 Hz - 400 Hz
  • Active sound tuning via Audi Sound System
  • Note: Sound can be further customized via aftermarket tuning

Note: Sound levels comply with EU noise regulations.

Maintenance and Service

Guidelines for maintaining and servicing the Audi RS4 exhaust system.

Inspection Intervals
  • Inspect exhaust system every 15,000 km (9,320 miles)
  • Check for leaks, corrosion, and valve operation
  • Replace gaskets and seals as needed
  • Note: Regular cleaning recommended for stainless steel components
Replacement Parts
  • OEM exhaust system part number: 8W0253100
  • Catalytic converter part number: 8W0254100
  • Valve actuator part number: 8W0255100
  • Note: Use only Audi-approved replacement parts

Component Specifications

General Specifications

Material
Stainless steel
System Type
Dual exhaust with quad tips
Configuration
Rear-mounted
Emission Compliance
Euro 6d-TEMP
Weight
28.5 kg

Exhaust Manifold

Material
Cast iron
Part Number
06E253033H
Bolt Torque
25 Nm + 90°
Gasket Part Number
06E253119A
Heat Shield Material
Aluminized steel

Catalytic Converters

Type
Dual catalytic converters
Part Number
8W0254100A
Substrate Material
Ceramic
Pre Cat Part Number
8W0254101B
Main Cat Part Number
8W0254102C
Operating Temperature
400-800°C

Resonators

Type
Dual resonators
Part Number
8W0253100D
Material
Stainless steel
Diameter
76.2 mm
Length
450 mm

Mufflers

Type
Dual mufflers with valve control
Part Number
8W0253200E
Material
Stainless steel
Valve Actuation
Electronically controlled
Sound Level Idle
72 dB
Sound Level Full Throttle
95 dB

Exhaust Tips

Material
Polished stainless steel
Part Number
8W0253500F
Diameter
90 mm
Length
120 mm
Finish
Chrome-plated

Exhaust Valve System

Type
Electronically controlled exhaust flaps
Part Number
8W0253600G
Actuator Type
Electric motor
Operating Voltage
12 V
Response Time
0.5 seconds

Exhaust Pipes

Material
Stainless steel
Diameter
63.5 mm
Wall Thickness
1.5 mm
Flex Pipe Part Number
8W0253700H
Clamp Part Number
N90765301

Mounting And Support

Hanger Material
Rubber with steel core
Hanger Part Number
8W0253800J
Bracket Part Number
8W0253900K
Bolt Torque
40 Nm
Vibration Damping
Yes

Diagnostic Specifications

O2 Sensor Part Number
06E906262Q
O2 Sensor Type
Wideband
O2 Sensor Location
Pre-cat and post-cat
Error Codes
  • P0420
  • P0430
  • P0135
Diagnostic Tool
ODIS (Offboard Diagnostic Information System)

Service Information Service

Detailed service requirements and schedules for the exhaust system

15000
12
  • Inspect exhaust system for leaks
  • Check exhaust hangers and brackets
  • Inspect catalytic converters for damage

Replace gaskets if any leaks are detected

30000
24
  • Inspect and clean exhaust tips
  • Check exhaust valve operation
  • Inspect O2 sensors for proper function

Use Audi-approved cleaning products for exhaust tips

60000
48
  • Replace O2 sensors
  • Inspect and replace exhaust hangers if necessary
  • Check exhaust system alignment

Ensure proper torque specifications during reassembly

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

What is the exhaust system configuration on the 2018-Present Audi RS4?

The 2018-Present Audi RS4 features a dual exhaust system with quad tailpipes. It includes a sport exhaust system with electronically controlled exhaust flaps, which adjust the sound profile based on driving mode. The system is designed to optimize backpressure and enhance performance, with a diameter of 70mm for the main pipes.

Q2

What materials are used in the Audi RS4 exhaust system?

The exhaust system is constructed from high-grade stainless steel to ensure durability and resistance to corrosion. The tailpipes are finished with a polished chrome or black optic coating, depending on the trim and optional packages selected.

Q3

How does the exhaust valve system work on the Audi RS4?

The Audi RS4 utilizes an electronically controlled exhaust valve system. The valves open or close based on the selected drive mode (Comfort, Dynamic, or Individual) and engine load. In Dynamic mode, the valves remain open to produce a more aggressive exhaust note, while in Comfort mode, they partially close to reduce noise levels.

Q4

What is the backpressure specification for the Audi RS4 exhaust system?

The exhaust system is engineered to maintain optimal backpressure levels of approximately 0.8-1.2 bar under full load conditions. This ensures efficient exhaust gas flow and supports the engine's performance output of 450 PS and 600 Nm of torque.

Q5

Can the Audi RS4 exhaust system be modified for aftermarket performance?

While aftermarket modifications are possible, they may void the vehicle's warranty and affect emissions compliance. Audi recommends using genuine parts or approved aftermarket components to maintain performance and safety standards. Any modifications should be performed by certified professionals to avoid damage to the engine or exhaust system.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

Audi RS4 Exhaust System Technical Overview

Coming Soon

Detailed technical documentation on the design, materials, and functionality of the Audi RS4 exhaust system.

Exhaust Valve System Operation Guide

Coming Soon

A step-by-step guide to understanding and operating the electronically controlled exhaust valve system in the Audi RS4.

Audi Genuine Exhaust Parts Catalog

Coming Soon

Access the official catalog of genuine Audi exhaust components for the RS4, including replacement parts and optional upgrades.

Audi RS4 Exhaust Maintenance Schedule

Coming Soon

Learn about the recommended maintenance intervals and procedures for the Audi RS4 exhaust system to ensure longevity and performance.

About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

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