Audi Audi RS4 2005-2008 HVAC Specifications
Audi Audi RS4 2005-2008

Audi Audi RS4 2005-2008 HVAC Specifications

Get detailed HVAC specifications for the 2005-2008 Audi RS4, including heating, air conditioning, and ventilation system details. Perfect for technicians, DIYers, and enthusiasts.

Updated

Audi RS4 HVAC Specifications Overview Specifications

This document provides a comprehensive overview of the HVAC (Heating, Ventilation, and Air Conditioning) system specifications for the 2005-2008 Audi RS4. It includes detailed technical information, components, and operational parameters. Use this guide to understand the system's capabilities, components, and maintenance requirements. Navigate through the sections to find specific details or refer to the quick reference for key specifications.

How to Use

To search for specific information, use the search functionality by typing keywords related to the HVAC system, such as 'heating capacity' or 'refrigerant type'. Results will be highlighted within the document.

Navigate through the document by selecting sections from the table of contents. Each section provides detailed subsections with technical specifications and operational details. Use the quick reference section for fast access to key specifications.

Key Specifications

Heating Capacity

Up to 40,000 BTUs

Cooling Capacity

Up to 25,000 BTUs

Refrigerant Type

R-134a

Max Blower Speed

1,500 RPM

Air Filter Size

12x6x1 inches

Available Specifications

Heating System

The heating system in the 2005-2008 Audi RS4 is designed to provide optimal comfort during cold weather conditions. It includes a robust heater core, electronic controls, and integration with the vehicle's climate control system. This section details the components, operational parameters, and maintenance considerations.

Heating System Components
  • Heater core with integrated temperature sensor
  • Electric heating element with thermostat control
  • Heater fan with multiple speed settings
  • Heater hoses and connectors
  • Temperature control valve
Heating System Operation
  • Heating capacity: Up to 40,000 BTUs
  • Temperature range: -20°C to 30°C
  • Heater fan speeds: 4 selectable settings
  • Warm-up time: Approximately 5 minutes at -10°C
  • Coolant flow rate: 3.5 liters per minute

Cooling System

The cooling system in the 2005-2008 Audi RS4 is designed to maintain optimal cabin temperature during hot weather. It features a high-performance air conditioning system with advanced controls and eco-friendly refrigerant. This section provides detailed specifications and operational parameters.

Cooling System Components
  • Compressor with clutch engagement
  • Condenser with integrated fan
  • Evaporator with expansion valve
  • Refrigerant lines and connections
  • Cabin air filter
Cooling System Operation
  • Cooling capacity: Up to 25,000 BTUs
  • Refrigerant type: R-134a
  • Compressor speed: Variable, up to 1,500 RPM
  • Condenser fan speed: Variable, up to 1,800 RPM
  • Evaporator temperature: As low as 3°C

Air Distribution

The air distribution system in the 2005-2008 Audi RS4 ensures even airflow throughout the cabin. It includes multiple vents, ducts, and controls for directing air to different areas of the vehicle. This section details the components and operational features.

Air Distribution Components
  • Dashboard vents with adjustable direction
  • Floor vents with temperature control
  • Rear seat vents with independent control
  • Air ducts and connections
  • Airflow control actuators
Air Distribution Operation
  • Airflow rates: Up to 200 CFM
  • Temperature zones: Dual-zone climate control
  • Vent control: Electronic and manual adjustments
  • Recirculation mode: Reduces exterior air intake
  • Air quality sensor: Automatically switches to recirculation

Control Systems

The control systems for the HVAC in the 2005-2008 Audi RS4 include both manual and automatic features. This section covers the components and functionality of the climate control system.

Climate Control Components
  • Manual climate control panel
  • Automatic climate control module
  • Temperature sensors (interior and exterior)
  • Humidity sensor
  • Control actuators for air distribution
Climate Control Operation
  • Manual mode: Individual temperature and fan control
  • Automatic mode: Maintains set temperature
  • Dual-zone control: Independent front passenger settings
  • Air quality control: Automatic recirculation
  • Defrost mode: Maximizes windshield heating

Refrigerant and Maintenance

This section provides specifications for the refrigerant used in the HVAC system and recommended maintenance procedures to ensure optimal performance.

Refrigerant Specifications
  • Refrigerant type: R-134a
  • Refrigerant capacity: 600 grams
  • Refrigerant pressure: Up to 150 PSI
  • Refrigerant temperature range: -30°C to 120°C
  • Refrigerant leak detection: UV dye recommended
Maintenance Recommendations
  • Cabin air filter replacement: Every 15,000 miles
  • Condenser cleaning: Every 30,000 miles
  • Compressor belt inspection: Every 30,000 miles
  • Refrigerant level check: Every 2 years
  • System performance test: Every 3 years

Component Specifications

Overview

Type
Automatic Climate Control
Configuration
Dual-Zone Automatic Climate Control
Platform
Audi RS4 (B7)
Controls
Digital Climate Control with Buttons and Knobs
Refrigerant Type
R-134a
Compressor Location
Engine Compartment

Dimensions

Compressor Length
10.0 in (254 mm)
Compressor Width
6.5 in (165 mm)
Compressor Height
5.0 in (127 mm)
Condenser Length
32.0 in (813 mm)
Evaporator Core Length
15.0 in (381 mm)
Evaporator Core Width
10.0 in (254 mm)
Heater Core Length
12.0 in (305 mm)

Materials

Compressor
Aluminum Alloy Construction
Condenser And Evaporator
Aluminum with Copper Tubing
Heater Core
Copper/Aluminum Fin Construction
Ducting System
Polypropylene and Polyester Materials

Features

Climate Control Modes
  • Automatic Mode
  • Manual Mode
  • Eco Mode
  • Defrost Mode
  • Recirculation Mode
Air Quality Features
  • Pollen Filter
  • Activated Carbon Filter
  • Automatic Air Recirculation
Temperature Control
  • Dual-Zone Temperature Control
  • Cabin Temperature Sensor
  • Ambient Temperature Sensor
Airflow Management
  • Multi-Speed Blower Fan
  • Adjustable Airflow Vents
  • Rear Cabin Ventilation
Refrigerant Efficiency
  • Electronic Refrigerant Control
  • Low-Pressure Cut-Off Switch
  • High-Pressure Cut-Off Switch

Safety Features

Pressure Relief
  • High-Pressure Relief Valve
  • Low-Pressure Relief Valve
Protection Mechanisms
  • Overheat Protection
  • Compressor Overload Protection
System Monitoring
  • Refrigerant Leak Detection
  • Cabin Air Quality Monitoring

Comfort Features

Multi Zone Control
  • Driver-Side Temperature Control
  • Passenger-Side Temperature Control
  • Synchronized Mode
Air Distribution
  • Dashboard Vents
  • Floor Vents
  • Rear Seat Vents
  • Windshield Defrost Vents
Filtration System
  • Cabin Air Filter
  • Pollutant-Sensing Air Filter
Humidity Control
  • Automatic Humidity Sensors
  • Condensation Prevention

Accessories

installation Kits
  • Refrigerant Recharge Kit
  • Cabin Air Filter Replacement Kit
  • Compressor Oil Replacement Kit
Control Modules
  • Climate Control Electronic Module
  • Temperature Sensor Kit
  • Blower Motor Controller
Cleaning Kits
  • HVAC Duct Cleaning Kit
  • Evaporator Cleaning Kit
  • Condenser Cleaning Brush

Maintenance

Service interval
Every 12,000 to 15,000 miles or 12 months
Service Items
  • Cabin Air Filter Replacement
  • Refrigerant Level Check
  • Compressor Belt Inspection
  • Condenser and Evaporator Cleaning
  • Blower Motor Speed Test
  • Temperature Sensor Calibration
Maintenance Notes
  • Use only R-134a compatible materials
  • Ensure proper system evacuation before recharge
  • Check for refrigerant leaks annually

Warranty

Basic Warranty
Miles: 48,000 miles
Years: 4 years
Coverage: Complete HVAC System
Terms: From original vehicle purchase date
Powertrain Warranty
Miles: 70,000 miles
Years: 5 years
Coverage: HVAC Compressor and Components
Terms: From original vehicle purchase date
Corrosion Perforation Warranty
Miles: 120,000 miles
Years: 12 years
Coverage: Condenser and Evaporator Coils
Terms: From original vehicle purchase date
Maintenance Warranty
Miles: 30,000 miles
Years: 2 years
Coverage: Routine Maintenance Services
Terms: From original vehicle purchase date

Production Details

Manufacturer
Audi AG
Manufacturing Process
  • Robotic Welding
  • Laser Cutting
  • Computer-Controlled Brazing
  • Automated Testing and Inspection
Quality Control
inspection Checklist: Refrigerant Leakage Test, Flow Test, Pressure Test, Electrical System Test
Certifications: ISO 9001:2008, ISO 14001:2004, TS 16949:2002
Sustainability Practices
Recycling Programs: Recycling of Aluminum and Copper Components, Proper Disposal of Refrigerants, Reuse of Packaging Materials
Energy Efficiency: Use of Energy-Efficient Manufacturing Equipment, Implementation of Lean Production Methods
Production Metrics
Annual Production: Over 10,000 units
Production Cycle Time: Approximately 8 hours per unit
Failure Rate: Less than 1% defect rate
Warranty Claim Rate: Less than 2% claims

Service Information for HVAC Service

Maintenance and service requirements specific to this component

15,000 miles
12 months
  • Cabin Air Filter Replacement
  • Refrigerant Level Check
  • Compressor Belt Inspection
  • Condenser and Evaporator Cleaning
  • Blower Motor Speed Test
  • Temperature Sensor Calibration

Use only R-134a compatible materials. Ensure proper system evacuation before recharge.

30,000 miles
24 months
  • Repeat of 15,000-mile services
  • Additional inspection of all hoses and connections
  • Check for refrigerant leaks
  • Verify proper operation of all climate control modes
  • Clean the condenser and evaporator fins
  • Inspect and clean the blower motor

Special tools may be required for certain procedures. Consult the factory service manual.

60,000 miles
48 months
  • Major system inspection and testing
  • Replacement of the compressor if necessary
  • Replacement of the expansion valve
  • Cleaning or replacement of the orifice tube
  • Recharging of the refrigerant system
  • Performance testing of the HVAC system

Critical to follow proper safety procedures when handling refrigerants. Wear protective eyewear and gloves.

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

What are the technical specifications of the HVAC system in the 2005-2008 Audi RS4?

The HVAC system in the 2005-2008 Audi RS4 features a dual-zone automatic climate control system. It includes a refrigerant type R-134a, a compressor with a clutch engagement system, and a condenser with a dual-fan setup for cooling efficiency. The system is compatible with the car's 2.0T FSI engine and is designed to maintain optimal cabin temperature and air quality. The system's blower motor operates at variable speeds, and the heater core is integrated with the coolant system for efficient heating.

Q2

What are the maintenance requirements for the HVAC system?

Regular maintenance for the HVAC system includes replacing the cabin air filter every 15,000 miles, checking the refrigerant level annually, and inspecting the condenser and evaporator for debris. The system's drain hoses should be cleared periodically to prevent water accumulation, and the blower motor resistor should be inspected for wear. Additionally, the system's electrical connections and fuses should be checked every 30,000 miles to ensure proper function.

Q3

How do I install or replace a component in the HVAC system?

To install or replace a component in the HVAC system, start by disconnecting the battery to prevent electrical shocks. For the cabin air filter, locate it behind the glovebox, release the clips, and replace the filter. For more complex components like the blower motor or compressor, remove the dashboard trim, disconnect the electrical connectors, and carefully remove the mounting screws. Refer to the service manual for specific torque specifications and reassembly procedures. Always recharge the refrigerant system if modifications are made.

Q4

How do I troubleshoot common issues with the HVAC system?

Common issues with the HVAC system include lack of cooling, which may indicate low refrigerant levels or a faulty compressor clutch. If the system is not heating, check the heater core for leaks or blockages. For uneven airflow, inspect the air ducts for damage or blockages. If the blower motor is not functioning, check the fuses and the blower motor resistor. Use a multimeter to test electrical connections and ensure proper voltage supply to the components. Consult the service manual for diagnostic trouble codes if the issue persists.

Q5

How can I optimize the performance of the HVAC system?

To optimize the performance of the HVAC system, ensure the condenser is clean and free of debris, as this improves cooling efficiency. Regularly check and top off the refrigerant levels to maintain optimal cooling performance. Use the recirculation mode to reduce the intake of outside air during extreme temperatures. Park the car in the shade or use a sunshade to reduce cabin temperature. Avoid overloading the system by setting realistic temperature goals, and ensure the cabin air filter is clean or replaced as needed.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

Audi RS4 HVAC Service Manual

Coming Soon

Comprehensive guide covering installation, maintenance, and repair procedures for the HVAC system in the 2005-2008 Audi RS4.

Technical Bulletin: HVAC System Update

Coming Soon

Official update from Audi addressing common issues and improvements for the HVAC system in 2005-2008 models.

Audi RS4 Parts Catalog

Coming Soon

Detailed catalog of OEM and compatible aftermarket parts for the HVAC system in the 2005-2008 Audi RS4.

About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

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