Audi Audi A8 2010-2017 Exhaust Specifications
Audi Audi A8 2010-2017

Audi Audi A8 2010-2017 Exhaust Specifications

Detailed technical specifications and documentation for the 2010-2017 Audi A8 exhaust system, including exhaust manifold, catalytic converter, muffler, tailpipe, and EGR system. Ideal for technicians and enthusiasts.

Updated

Exhaust System Specifications Overview Specifications

This document provides a comprehensive overview of the exhaust system specifications for the 2010-2017 Audi A8. It includes detailed information about components, materials, emissions standards, and key technical specifications. Use this guide to understand the design and functionality of the exhaust system, identify components, and reference key measurements. Navigate through the sections to find specific details or refer to the quick reference section for at-a-glance key specifications.

How to Use

To find specific information, use the search functionality by entering keywords such as 'muffler', 'catalytic converter', or 'pipe diameter'. This will help you quickly locate relevant sections and details.

Navigate through the document by exploring the sections listed in the table of contents. Each section provides detailed information on specific aspects of the exhaust system, with subsections offering in-depth technical details.

Key Specifications

Muffler Type

Dual rear mufflers with integrated resonators

Catalytic Converter

Dual high-efficiency converters

Exhaust Pipe Diameter

2.5 inches

Sound Level

75 dB(A) at 4,000 rpm

Emissions Standard

Euro 5 / Euro 6 (later models)

Available Specifications

Exhaust System Components

This section details the primary components of the Audi A8 exhaust system, including mufflers, catalytic converters, and exhaust pipes. Understanding these components is essential for maintenance, repairs, and upgrades.

Mufflers and Resonators
  • Dual muffler design for reduced backpressure
  • Rear mufflers with integrated resonators
  • Stainless steel construction for durability
  • Acoustic insulation for noise reduction
  • Weight-reducing design compared to previous models
Catalytic Converters
  • High-efficiency catalytic converters
  • Dual catalytic converters for reduced emissions
  • Integrated oxygen sensor for optimal performance
  • Compliant with Euro 5 and Euro 6 emissions standards
  • Long-lasting ceramic substrate
Exhaust Pipes and Tailpipes
  • 2.5-inch diameter exhaust pipes
  • Stainless steel construction throughout
  • Dual tailpipe design with chrome tips
  • Welded joints for strength and leaks prevention
  • Insulated pipes to reduce heat transfer

Emissions and Noise Control

This section covers the emissions standards, noise reduction features, and environmental compliance of the Audi A8 exhaust system. It highlights the advanced technologies used to minimize environmental impact while maintaining performance.

Emissions Standards
  • Compliant with Euro 5 emissions standards
  • Optional Euro 6 compliance on later models
  • Reduced nitrogen oxide (NOx) emissions
  • Lower particulate matter emissions
  • Adherent to global emissions regulations
Noise Reduction Features
  • Acoustic damping materials in mufflers
  • Helical baffles for noise cancellation
  • Integrated resonators to reduce drone
  • Sound-absorbing insulation in exhaust tunnels
  • Optimized pipe routing for minimal noise transfer

Materials and Construction

This section details the materials and construction methods used in the Audi A8 exhaust system. It emphasizes the use of high-quality materials for durability, performance, and weight reduction.

Materials Used
  • Stainless steel for corrosion resistance
  • Aluminum for heat shields and clamps
  • Ceramic for catalytic converter substrates
  • High-temperature insulation materials
  • Lightweight composites for certain components
Construction Techniques
  • Laser-welded seams for strength and leaks prevention
  • Robotic assembly for consistent quality
  • Hydroforming for complex pipe shapes
  • Precision machining for tight tolerances
  • Thermal insulation for heat management

Component Specifications

Overview

Type
Dual Exhaust System
Configuration
Dual Rear Mufflers
Platform
Audi A8 (D4 Platform)
Material
High-Grade Stainless Steel
Location
Rear Undercarriage

Dimensions

Exhaust Diameter
2.5 in (6.35 cm)
Muffler Size
24 in x 12 in x 8 in (61 cm x 30 cm x 20 cm)
Tailpipe Tip Diameter
3.5 in (8.89 cm)
Exhaust System Length
13 ft (3.96 meters)
Heat Shield Size
18 in x 6 in (45.72 cm x 15.24 cm)
Catalytic Converter Dimensions
6 in x 4 in x 10 in (15.24 cm x 10.16 cm x 25.4 cm)
Weight
150 lbs (68 kg)

Materials

Main Exhaust Tubing
304 Stainless Steel
Mufflers And Resonators
High-Temperature Stainless Steel
Exhaust Clamps
Stainless Steel with Heat-Resistant Coating
Exhaust Hangers
Durable Rubber Mounts
Tailpipe Tip Finish
Polished Chrome

Features

Noise Reduction
  • Acoustic Damping Chambers
  • Helical Baffles in Mufflers
  • Asymmetric Muffler Design
Performance Enhancements
  • Low-Backpressure Design
  • Pulse-Tuned Exhaust System
  • High-Flow Catalytic Converters
Durability Features
  • Corrosion-Resistant Coatings
  • Double-Walled Heat Shields
  • Welded Joints for Strength
Emissions Control
  • Ceramic-Coated Catalytic Converters
  • Oxygen Sensor Integration
  • Euro 5 Emissions Compliance
Aesthetic Features
  • Dual Polished Chrome Tips
  • Integrated Exhaust Diffuser
  • Twin-Walled Tips for Reduced Heat Discoloration

Safety Features

Heat Protection
  • Double-Walled Heat Shields
  • Ceramic-Coated Components
Structural integrity
  • High-Strength Stainless Steel Construction
  • Reinforced Welded Joints
Leak Protection
  • Sealed Exhaust Flanges
  • Spring-Loaded Exhaust Clamps

Comfort Features

Noise Reduction
  • Acoustic Insulation in Mufflers
  • Frequency-Tuned Exhaust System
Vibration Isolation
  • Rubber-Mounted Hangers
  • Decoupled Exhaust System
Aesthetic Appeal
  • Polished Chrome Tips
  • Sleek Exhaust Diffuser Design

Accessories

Performance Upgrades
  • High-Flow Catalytic Converters
  • Sport Mufflers
  • Lightweight Exhaust System
Visual Upgrades
  • Carbon Fiber Tips
  • Ceramic-Coated Exhaust Components
  • Stainless Steel Exhaust Trim
installation Kits
  • Exhaust Clamps
  • Sealed Gaskets
  • Heat-Resistant Adhesive

Maintenance

Service interval
Every 15,000 miles (24,140 km) or 12 months
Service Items
  • Inspect Exhaust System for Leaks
  • Check Exhaust Mounts and Hangers
  • Clean or Replace Spark Arrestor
  • Inspect Heat Shields and Clamps
  • Check Catalytic Converter Efficiency
Maintenance Notes
Avoid exposure to excessive heat or corrosive materials. Use only OEM or equivalent parts for repairs.

Warranty

Parts And Labor
Miles: 50,000 miles
Years: 4 years
Coverage: Manufacturing Defects
Corrosion Warranty
Miles: Unlimited miles
Years: 12 years
Coverage: Perforation Due to Corrosion
Emissions Warranty
Miles: 80,000 miles
Years: 8 years
Coverage: Catalytic Converter and Fuel System Components

Production Details

Manufacturer
Audi AG
Manufacturing Process
  • Robotic Welding
  • Laser Cutting
  • CNC Machining
  • CAT (Computer-Aided Testing)
Quality Control
inspection: Visual and Acoustic Testing
Certifications: ISO 9001, IATF 16949
Sustainability Practices
  • Recyclable Materials
  • Low-Emission Manufacturing Process
  • Energy-Efficient Production Techniques
Production Metrics
Weight Reduction: 10% Lighter than Previous Generation
Emissions Reduction: 20% Reduction in Emissions
Performance Improvement: 15% Increase in Power Output

Service Information for Exhaust Service

Maintenance and service requirements specific to this component

15,000 miles
12 months
  • Inspect exhaust system for leaks
  • Check exhaust mounts and hangers
  • Clean or replace spark arrestor
  • Inspect heat shields and clamps
  • Check catalytic converter efficiency

Important to address any leaks or damage promptly to avoid system degradation.

30,000 miles
24 months
  • Inspect mufflers and resonators
  • Check exhaust system alignment
  • Replace exhaust gaskets if necessary
  • Inspect oxygen sensor integration
  • Check for corrosion on components

Special attention to catalytic converter efficiency and system alignment required.

60,000 miles
48 months
  • Major inspection of entire exhaust system
  • Replace exhaust hangers if worn
  • Clean or replace catalytic converters
  • Inspect and replace heat shields as needed
  • Perform system performance testing

Critical to ensure system integrity and performance at this interval.

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

What is the diameter of the exhaust pipes on the 2010-2017 Audi A8?

The exhaust pipes on the 2010-2017 Audi A8 have an outer diameter of 70 mm (2.75 inches) for the standard trim. For the S8 and performance trims, the diameter increases to 76 mm (3 inches) to accommodate higher exhaust flow.

Q2

What type of catalytic converter is used in the Audi A8 exhaust system?

The 2010-2017 Audi A8 is equipped with a three-way catalytic converter with a ceramic monolith substrate. It is designed to reduce NOx, CO, and HC emissions, meeting Euro 5 and Euro 6 emission standards depending on the model year.

Q3

What is the recommended service interval for the exhaust system?

Audi recommends inspecting the exhaust system every 15,000 miles (24,000 km) or annually, whichever comes first. This includes checking for leaks, corrosion, and ensuring all mounting points are secure. Full replacement of components like the catalytic converter or muffler may be required after 100,000 miles (160,000 km) depending on driving conditions.

Q4

Can the exhaust system be upgraded for better performance?

Yes, the exhaust system can be upgraded with aftermarket performance parts, such as high-flow catalytic converters, stainless steel exhaust pipes, and sport mufflers. However, modifications may void the vehicle's warranty and must comply with local emissions regulations.

Q5

What is the material used for the exhaust system components?

The exhaust system on the 2010-2017 Audi A8 is primarily constructed from stainless steel for durability and corrosion resistance. The muffler and resonator are made from aluminized steel, while the catalytic converter housing is stainless steel with a ceramic core.

Q6

How does the Audi A8 exhaust system handle backpressure?

The exhaust system is designed with optimized pipe diameters and a free-flowing muffler to minimize backpressure. The S8 trim includes a dual exhaust system with electronically controlled valves to adjust backpressure based on driving conditions, enhancing performance and sound.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

Audi A8 Exhaust System Maintenance Guide

Coming Soon

A detailed guide on inspecting, maintaining, and replacing exhaust system components for the 2010-2017 Audi A8.

Performance Exhaust Upgrades for Audi A8

Coming Soon

Explore aftermarket exhaust options and performance upgrades compatible with the 2010-2017 Audi A8.

Audi A8 Exhaust System Technical Specifications

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Comprehensive technical specifications for the exhaust system, including pipe diameters, materials, and emission standards.

Audi A8 Exhaust System Warranty Information

Coming Soon

Learn about warranty coverage for the exhaust system and how modifications may affect it.

About the Author

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Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

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