Audi Audi A6 2011-2018 Exhaust Specifications
Audi Audi A6 2011-2018

Audi Audi A6 2011-2018 Exhaust Specifications

Detailed technical specifications and documentation for the exhaust system of the 2011-2018 Audi A6. Includes component details, torque specifications, and maintenance guidelines.

Updated

Exhaust System Specifications Overview Specifications

This document provides a comprehensive overview of the exhaust system specifications for the 2011-2018 Audi A6. It includes detailed information about components, performance metrics, and maintenance requirements. Use this guide to understand the technical aspects of the exhaust system, identify key components, and perform routine maintenance. Refer to the sections below for detailed specifications and guidelines.

How to Use

To find specific information, use the search functionality by typing keywords such as 'muffler,' 'catalytic converter,' or 'tailpipe.' Filter results by engine type or model year for more precise information.

Navigate through the sections using the table of contents. Each section is divided into subsections that provide detailed specifications and technical points. Use the quick reference section for at-a-glance key specifications.

Key Specifications

Muffler Diameter

2.5 in (63.5 mm)

Catalytic Converter Type

Three-way catalyst

Tailpipe Diameter

2.0 in (50.8 mm)

Max Flow Rate

450 CFM

Backpressure

0.5 psi

Available Specifications

Exhaust System Components

This section details the key components of the Audi A6 exhaust system, including the muffler, catalytic converter, and tailpipes. Understand the materials, dimensions, and functions of each component.

Muffler and Resonator
  • Muffler diameter: 2.5 inches (63.5 mm)
  • Resonator length: 18 inches (457 mm)
  • Muffler material: Stainless steel
  • Dual exhaust system available on select models
  • Muffler reduces noise levels by up to 20 dB
  • Resonator tuned for optimal sound quality
Catalytic Converter
  • Catalytic converter type: Three-way catalyst
  • Converter size: 5.5 x 4 x 2 inches (140 x 102 x 51 mm)
  • Reduces emissions by up to 90%
  • Honeycomb substrate for efficient gas flow
  • Built-in oxygen sensor for monitoring
  • Compliant with Euro 5 and 6 standards
Tailpipes and Tips
  • Tailpipe diameter: 2.0 inches (50.8 mm)
  • Dual chrome-plated tips on select trims
  • Tips length: 4 inches (102 mm)
  • Tailpipe material: Stainless steel
  • Integrated heat shield for protection
  • Optional sport tips available
Front Pipe and Intermediate Pipe
  • Front pipe diameter: 2.5 inches (63.5 mm)
  • Intermediate pipe length: 48 inches (1220 mm)
  • Flex pipe included for engine movement
  • High-temperature resistant coating
  • Bolt-on design for easy replacement
  • Leak-resistant gaskets

Performance and Emissions

This section outlines the performance metrics and emissions specifications of the Audi A6 exhaust system. Learn about flow rates, backpressure, and emissions control.

Exhaust Flow and Backpressure
  • Maximum flow rate: 450 CFM
  • Optimized backpressure: 0.5 psi
  • Low-restriction design for better performance
  • Flow rate tested at 5,000 RPM
  • Backpressure reduction improves horsepower
  • System designed for turbocharged engines
Emissions Control
  • Compliant with Euro 5 and 6 standards
  • Reduces CO emissions by 50%
  • HC emissions reduced by 70%
  • NOx emissions reduced by 90%
  • Integrated particulate filter on diesel models
  • Emissions monitoring system included
Sound Dampening
  • Internal baffling for noise reduction
  • Sound level at 70 mph: 72 dB
  • Sound level at idle: 45 dB
  • Optional sound-enhancing mufflers
  • Acoustic insulation in cabin
  • Meets EU noise regulations
Heat Management
  • Heat shields protect undercarriage
  • Ceramic coating on exhaust manifold
  • Temperature-resistant gaskets
  • Max operating temperature: 1,200°F (649°C)
  • Heat-insulated exhaust pipes
  • Overheat protection system

Maintenance and Replacement

This section provides guidelines for maintaining and replacing components of the Audi A6 exhaust system. Learn about inspection intervals, replacement parts, and DIY tips.

Inspection and Cleaning
  • Inspect exhaust system every 12,000 miles
  • Check for leaks and corrosion
  • Clean muffler and resonator annually
  • Inspect oxygen sensor every 30,000 miles
  • Look for damaged or loose heat shields
  • Test backpressure with a gauge
Replacement Intervals
  • Muffler replacement: 80,000 - 100,000 miles
  • Catalytic converter replacement: 120,000 miles
  • Tailpipe replacement: 70,000 - 90,000 miles
  • Flex pipe replacement: 60,000 - 80,000 miles
  • Gaskets and seals replacement: 50,000 miles
  • Replace entire system at 150,000 miles
DIY and Professional Service
  • Basic tools required: Socket set, wrench, jack
  • Recommended torque specs: 30-50 Nm
  • Avoid using impact wrench on heat shields
  • Professional welding required for repairs
  • Use OEM or high-quality aftermarket parts
  • Consult repair manual for detailed instructions
Cost Estimates
  • Muffler replacement: $300 - $600
  • Catalytic converter replacement: $800 - $1,500
  • Tailpipe replacement: $200 - $400
  • Flex pipe replacement: $150 - $300
  • Full system replacement: $1,500 - $3,000
  • Labor costs: $200 - $500 depending on shop

Component Specifications

Overview

Type
dual exhaust system
Configuration
two tailpipes
Platform
MLB (Modular Longitudinal Matrix)
Material
stainless steel
Location
dual rear

Dimensions

Tailpipe Diameter
2.5 inches (63.5 mm)
Muffler Length
24 inches (610 mm)
Muffler Width
12 inches (305 mm)
Catalytic Converter Size
6 inches (152 mm) diameter, 12 inches (305 mm) length
Exhaust Pipe Diameter
2.25 inches (57 mm)
System Weight
approximately 45 pounds (20.4 kg)

Materials

Muffler
stainless steel with perforated core
Catalytic Converter
stainless steel with ceramic substrate
Exhaust Pipes
stainless steel
Gaskets
high-temperature resistant rubber
Hangars
durable rubber mounts

Features

Performance
  • optimized for engine performance
  • low backpressure design
  • improved throttle response
Sound
  • tuned exhaust note
  • dual exhaust configuration
  • resonator for sound reduction
  • optional sport mode
Durability
  • heat shields for thermal protection
  • welded connections
  • corrosion-resistant coatings

Safety Features

Heat Protection
  • heat shields around exhaust components
  • thermal insulation
Leak Protection
  • sealed connections
  • durable gaskets
Temperature Resistance
  • high-temperature resistant materials

Comfort Features

Noise Reduction
  • resonator for sound dampening
  • muffler design for noise absorption
  • aero-acoustic tuning
Vibration Isolation
  • rubber mounts for exhaust system
  • decoupled exhaust components

Accessories

Optional Equipment
  • chrome-plated tailpipe tips
  • performance exhaust upgrades
  • exhaust system dress kits

Maintenance

Service interval
every 15,000 miles or 12 months
Service Items
  • inspect exhaust system for leaks
  • check exhaust mounts
  • clean or replace spark arrestor
  • inspect heat shields
Notes
Avoid using high-pressure washes near exhaust components.

Warranty

Basic
Miles: 50,000
Years: 4
Coverage: exhaust system components
Emissions
Miles: 80,000
Years: 8
Coverage: catalytic converter and related components
Accessories
Miles: 24,000
Years: 2
Coverage: optional equipment and accessories

Production Details

Manufacturer
Audi AG
Manufacturing Process
  • robotic welding
  • precision machining
  • catalytic converter production
  • quality control inspection
Quality Control
Process: end-of-line pressure testing
inspection: visual and acoustic testing
Sustainability
manufactured with recyclable materials
Production Metrics
produced in Audi's state-of-the-art facilities

Service Information for Exhaust System Service

Regular maintenance is crucial for the longevity and performance of the exhaust system.

15,000
12
  • Inspect exhaust system for leaks or damage
  • Check exhaust mounts and hangers
  • Clean spark arrestor (if equipped)
  • Inspect heat shields and connections

Ensure all components are secure and functioning properly.

30,000
24
  • Inspect catalytic converter for efficiency
  • Check exhaust gas recirculation system
  • Clean or replace oxygen sensor (if necessary)
  • Inspect exhaust system for corrosion

Special tools may be required for certain checks.

60,000
48
  • Replace exhaust gaskets
  • Inspect and replace muffler (if necessary)
  • Check exhaust pipe condition
  • Perform system pressure test

Critical maintenance to ensure system integrity and performance.

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

What is the diameter of the exhaust pipes on the 2011-2018 Audi A6?

The exhaust pipes on the 2011-2018 Audi A6 have an outer diameter of 70 mm for the 2.0T and 3.0T models, while the S6 and RS6 models feature a 75 mm diameter. The inner diameter varies slightly depending on the trim and engine configuration.

Q2

What type of catalytic converter is used in the Audi A6 exhaust system?

The 2011-2018 Audi A6 uses a high-flow, three-way catalytic converter with a ceramic monolith substrate. The converter is designed to meet Euro 5 and Euro 6 emissions standards, depending on the model year and region.

Q3

What is the recommended service interval for the exhaust system?

Audi recommends inspecting the exhaust system every 15,000 miles or 12 months, whichever comes first. This includes checking for leaks, corrosion, and ensuring all mounting points and hangers are secure.

Q4

Can I replace the stock exhaust with an aftermarket system without voiding the warranty?

Replacing the stock exhaust with an aftermarket system may void the warranty if the modification causes damage to other components or violates Audi's warranty terms. Always consult your dealer or warranty documentation before making modifications.

Q5

What is the material composition of the Audi A6 exhaust system?

The exhaust system is primarily constructed from stainless steel (grade 409 or 304, depending on the trim). The S6 and RS6 models feature additional heat-resistant alloys to handle higher exhaust gas temperatures.

Q6

How do I identify a failing exhaust component?

Common signs of a failing exhaust component include unusual noises (e.g., rattling or hissing), reduced fuel efficiency, a strong exhaust odor inside the cabin, or visible rust and corrosion. A diagnostic scan may also reveal error codes related to the oxygen sensors or catalytic converter.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

Audi A6 Exhaust System Repair Manual

Coming Soon

Official Audi repair manual for the 2011-2018 A6 exhaust system, including step-by-step instructions for component replacement and troubleshooting.

Exhaust System Maintenance Guide

Coming Soon

Comprehensive guide on maintaining the Audi A6 exhaust system, including tips for preventing corrosion and ensuring optimal performance.

Audi Genuine Parts Catalog

Coming Soon

Access the official Audi parts catalog to find genuine exhaust components for your 2011-2018 A6, ensuring compatibility and warranty compliance.

Exhaust System Warranty Information

Coming Soon

Detailed information on Audi's warranty coverage for the exhaust system, including terms, conditions, and exclusions.

About the Author

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Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

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