Audi Audi A6 2004-2011 Exhaust Specifications
Audi Audi A6 2004-2011

Audi Audi A6 2004-2011 Exhaust Specifications

Detailed technical specifications and documentation for the 2004-2011 Audi A6 exhaust system. Learn about components, materials, torque values, and emissions compliance for accurate maintenance and repair.

Updated

Exhaust System Specifications Specifications

This document provides a comprehensive overview of the exhaust system specifications for the 2004-2011 Audi A6. It includes detailed information on components, performance metrics, and maintenance requirements. Use this guide to identify key features, understand system functionality, and perform routine inspections or upgrades.

How to Use

To find specific information, use the search functionality by typing keywords such as 'muffler size' or 'catalytic converter type' in the search bar. Results will highlight relevant sections.

Navigate through the document by selecting sections from the table of contents. Each section includes subsections with detailed specifications and technical points.

Key Specifications

Exhaust System Type

Dual exhaust with rear mufflers

Muffler Size

Dual-chamber, 60mm diameter

Catalytic Converter Type

High-flow, single-bed

Tailpipe Diameter

60mm (2.36 inches)

Sound Level

75 dB(A) at idle

Available Specifications

Exhaust System Overview

This section provides an overview of the Audi A6 exhaust system, including its design, materials, and key components. It serves as a foundational guide for understanding the system's layout and functionality.

System Design and Layout
  • Dual exhaust system with rear mufflers
  • Stainless steel construction for durability
  • Integrated catalytic converters for emissions control
  • Resonators and intermediate pipes for sound reduction
  • Tailpipe diameter: 60mm (2.36 inches)
Key Components
  • Mufflers: Rear-mounted, dual-chamber design
  • Catalytic converters: High-flow, single-bed design
  • Exhaust manifold: Stainless steel or cast iron
  • Gaskets and seals: High-temperature resistant
  • Heat shields: Protects undercarriage from heat damage

Performance Specifications

This section outlines the performance metrics of the Audi A6 exhaust system, including flow rates, sound levels, and emissions standards.

Flow Rates and Pressure
  • Maximum flow rate: 550 CFM (cubic feet per minute)
  • Operating pressure: Up to 1.5 bar (21.7 psi)
  • Backpressure: Optimized for engine performance
  • Flow efficiency: 90% at peak power
Sound Levels and Emissions
  • Sound level: 75 dB(A) at idle, 85 dB(A) at 4,000 RPM
  • Emissions compliance: Euro 4 and Euro 5 standards
  • Particulate matter reduction: 90% efficiency
  • Hydrocarbon reduction: 95% efficiency

Maintenance and Upgrades

This section provides guidance on maintaining and upgrading the Audi A6 exhaust system, including inspection intervals and recommended modifications.

Inspection and Maintenance
  • Inspect exhaust system every 12,000 miles
  • Replace gaskets and seals every 50,000 miles
  • Clean or replace catalytic converters as needed
  • Check for rust or corrosion on stainless steel components
  • Replace mufflers every 80,000 miles or as needed
Upgrade Options
  • High-performance mufflers for reduced backpressure
  • Aftermarket catalytic converters for improved flow
  • Stainless steel exhaust systems for extended lifespan
  • Sport exhaust tips for enhanced appearance
  • Exhaust tuning for optimized engine performance

Component Specifications

Overview

Type
Dual Exhaust System
Configuration
Rear-mounted, dual mufflers
Platform
Audi A6 C6
Material
Stainless Steel
Location
Underbody, rear axle

Dimensions

Total Length
7.5 ft (2.3 meters)
Tailpipe Diameter
3.5 in (8.9 cm)
Muffler Size
20x10x8 in (50.8x25.4x20.3 cm)
Catalytic Converter Size
13x6x6 in (33x15.2x15.2 cm)
Exhaust Tip Diameter
4 in (10.2 cm)
Exhaust Tip Length
6 in (15.2 cm)
Clearance From Ground
4.5 in (11.4 cm)

Materials

Main Piping
304 Stainless Steel
Mufflers
Stainless Steel with perforated core
Catalytic Converters
Stainless Steel with ceramic substrate
Clamps And Hangers
Rubber and Steel
Flanges
304 Stainless Steel

Features

Performance Features
  • Reduced backpressure for increased horsepower
  • High-flow design for improved engine efficiency
  • Optimized exhaust flow
  • Minimal restriction
  • Enhanced throttle response
Sound Features
  • Chambered mufflers for a deep tone
  • Straight-through design
  • Noise-reducing insulation
  • Aggressive exhaust note
  • Customizable sound levels
Durability Features
  • Stainless steel construction
  • Welded joints
  • Corrosion-resistant coating
  • Heavy-duty clamps
  • Long-lasting gaskets
Emissions Features
  • Catalytic converters
  • Emissions reduction technology
  • Euro 4 compliance
  • Low emissions output
  • Environmentally friendly design
Design Features
  • Dual exhaust tips
  • Polished finish
  • Lightweight system
  • Aerodynamic design
  • Integrated heat shields

Safety Features

Heat Shields
  • High-temperature resistant
  • Protects underbody components
  • Reduces heat exposure
Thermal insulation
  • Insulated piping
  • Maintains exhaust gas temperature
  • Reduces undercarriage heat
Leak Detection
  • Sealed connections
  • Gasket-based flanges
  • Spring-loaded clamps

Comfort Features

Noise Reduction
  • Acoustic damping materials
  • Chambered mufflers
  • Sound-absorbing insulation
Smooth Operation
  • Balanced exhaust flow
  • Progressive exhaust note
  • Vibration-dampening mounts
Corrosion Resistance
  • Stainless steel construction
  • Coated components
  • Sealed joints
Ease Of Maintenance
  • Accessible components
  • Quick-release clamps
  • Removable heat shields

Accessories

Exhaust Tips
  • Polished stainless steel tips
  • Black chrome tips
  • Carbon fiber tips
Heat Shields
  • Additional heat shield kits
  • Heat shield repair kits
  • High-temperature heat shields
Clamps And Hangers
  • Stainless steel clamps
  • Heavy-duty hangers
  • Adjustable clamps

Maintenance

Service interval
Every 15,000 miles (24,140 km) or 12 months
Maintenance Items
  • Inspect exhaust system for leaks
  • Check exhaust mounting hardware
  • Clean exhaust tips
  • Inspect heat shields
  • Check catalytic converter efficiency
Maintenance Notes
  • Use only approved exhaust system cleaners
  • Avoid using harsh chemicals
  • Ensure all connections are tight
  • Replace any damaged or corroded components

Warranty

Basic Warranty
Miles: 50,000 miles
Years: 4 years
Coverage: Exhaust system components
Corrosion Warranty
Miles: 100,000 miles
Years: 12 years
Coverage: Perforation of body panels
Emissions Warranty
Miles: 80,000 miles
Years: 8 years
Coverage: Catalytic converter and emissions components
Accessories Warranty
Miles: 50,000 miles
Years: 4 years
Coverage: Exhaust system accessories

Production Details

Manufacturer
Name: Audi AG
Location: Ingolstadt, Germany
Quality Control: Process: Robotic welding, inspection: Leak testing, Certification: ISO 9001
Manufacturing Process
  • Laser-cutting
  • Robotic welding
  • Hydroforming
  • Polishing
  • Bench testing
Sustainability Practices
  • Recycled materials
  • Low-emission production
  • Energy-efficient manufacturing
  • Waste reduction programs
Production Metrics
Daily Output: 500 units
Quality Rate: 99.9%
Failure Rate: 0.1%
Warranty Claims: Low

Service Information for Exhaust System Service

Maintenance and service requirements specific to the Audi A6 C6 exhaust system

15,000 miles
12 months
  • Inspect exhaust system for leaks
  • Check exhaust mounting hardware
  • Clean exhaust tips
  • Inspect heat shields
  • Check catalytic converter efficiency

Perform visual inspection and tighten any loose connections

30,000 miles
24 months
  • Replace exhaust gaskets
  • Inspect and replace clamps
  • Clean catalytic converter
  • Check exhaust system alignment
  • Inspect mufflers for damage

Use specialized tools for catalytic converter cleaning

60,000 miles
48 months
  • Replace mufflers if necessary
  • Inspect and replace catalytic converter
  • Replace exhaust tips
  • Check exhaust system for corrosion
  • Perform exhaust system performance test

Major service interval - recommended to use Audi-approved parts

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

What is the diameter of the exhaust pipes on a 2004-2011 Audi A6?

The exhaust pipes on the 2004-2011 Audi A6 typically have an outer diameter of 60mm for the 2.0T FSI and 3.0L V6 models, while the 4.2L V8 models feature a 70mm outer diameter. These measurements may vary slightly depending on the specific trim and engine configuration.

Q2

What type of catalytic converter is used in the 2004-2011 Audi A6?

The 2004-2011 Audi A6 is equipped with a three-way catalytic converter (TWC) that complies with Euro 4 emissions standards. The catalytic converter is integrated into the exhaust manifold for the 2.0T FSI engine, while the 3.0L V6 and 4.2L V8 models feature a separate catalytic converter downstream of the exhaust manifold.

Q3

How often should the exhaust system be inspected?

Audi recommends inspecting the exhaust system every 15,000 miles or 12 months, whichever comes first. This includes checking for leaks, corrosion, and damage to the catalytic converter, muffler, and exhaust pipes. Regular inspections are critical to maintaining optimal performance and emissions compliance.

Q4

Can I replace the stock exhaust with an aftermarket system?

Yes, but it is important to ensure the aftermarket system meets Audi's specifications and emissions standards. Using non-genuine parts may void the vehicle's warranty and could result in non-compliance with local emissions regulations. Always consult with a certified Audi technician before making modifications.

Q5

What is the torque specification for the exhaust manifold bolts?

The torque specification for the exhaust manifold bolts on the 2004-2011 Audi A6 is 20 Nm (15 lb-ft) for the 2.0T FSI engine, 25 Nm (18 lb-ft) for the 3.0L V6, and 30 Nm (22 lb-ft) for the 4.2L V8. Always use a torque wrench and follow the manufacturer's tightening sequence to avoid damage.

Q6

What is the function of the oxygen sensors in the exhaust system?

The oxygen sensors (O2 sensors) monitor the air-fuel ratio in the exhaust gases and provide feedback to the engine control unit (ECU). The 2004-2011 Audi A6 typically has two upstream sensors (pre-catalytic converter) and two downstream sensors (post-catalytic converter) to ensure optimal combustion efficiency and emissions control.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

Audi A6 Exhaust System Service Manual

Coming Soon

Official Audi service manual detailing exhaust system maintenance, repair procedures, and specifications for the 2004-2011 A6 models.

Exhaust System Inspection Checklist

Coming Soon

A comprehensive checklist for inspecting the exhaust system, including common issues and troubleshooting tips for the 2004-2011 Audi A6.

Genuine Audi Exhaust Parts Catalog

Coming Soon

Catalog of genuine Audi exhaust components, including catalytic converters, mufflers, and pipes, specifically for the 2004-2011 A6.

Emissions Compliance Guide

Coming Soon

Guide to understanding emissions standards and compliance requirements for the 2004-2011 Audi A6 exhaust system.

About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

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