Audi Audi A6 1994-1997 Brakes Specifications
Audi Audi A6 1994-1997

Audi Audi A6 1994-1997 Brakes Specifications

Detailed technical specifications and service information for the 1994-1997 Audi A6 brake system. Includes brake components, torque specs, maintenance, and troubleshooting for the Audi A6 C4 platform.

Updated

Brake System Overview Specifications

This document provides a comprehensive overview of the brake system specifications for the 1994-1997 Audi A6. It includes detailed information on components, performance metrics, and maintenance requirements. Use this guide to understand the braking system's technical aspects, identify key specifications, and perform routine maintenance.

How to Use

To find specific information, use the search function by typing keywords related to the brake system (e.g., 'rotor size', 'fluid type'). Filter results by relevance to narrow down your search.

Navigate through the sections using the table of contents. Each section is categorized by major components or performance metrics. Click on a section title to view detailed subsections and specifications.

Key Specifications

Front Rotor Diameter

284 mm

Rear Rotor Diameter

272 mm

100-0 km/h Stopping Distance

40.6 m

Brake Fluid Type

DOT 4

ABS System Type

Bosch 5.3

Available Specifications

Brake System Components

This section outlines the major components of the Audi A6 brake system, including front and rear brakes, brake fluid, and electronic control systems.

Front Brake Specifications
  • Front brake type: Vented disc brakes
  • Front rotor diameter: 284 mm
  • Front caliper type: Dual-piston floating caliper
  • Front brake pads: Organic composite
  • Front rotor thickness: 24 mm
  • Minimum front rotor thickness: 20 mm
Rear Brake Specifications
  • Rear brake type: Solid disc brakes
  • Rear rotor diameter: 272 mm
  • Rear caliper type: Single-piston floating caliper
  • Rear brake pads: Organic composite
  • Rear rotor thickness: 10 mm
  • Minimum rear rotor thickness: 8 mm
Brake Fluid and Hydraulic System
  • Brake fluid type: DOT 4
  • Brake fluid capacity: 0.5 liters
  • Hydraulic system pressure: Up to 100 bar
  • ABS system type: Bosch 5.3
  • Brake servo assistance: Vacuum-assisted
  • Master cylinder size: 22.2 mm bore

Brake Performance Specifications

This section provides performance metrics and operational parameters for the Audi A6 brake system, including stopping distances and pedal feel.

Braking Performance
  • 100 km/h to 0 km/h stopping distance: 40.6 meters
  • 80 km/h to 0 km/h stopping distance: 27.3 meters
  • Pedal force at max braking: 50 kg
  • Brake pedal ratio: 4:1
  • Deceleration rate: 0.9 g
  • Emergency braking assist: Yes
ABS and Stability Control
  • ABS type: Four-channel with electronic brakeforce distribution
  • ABS response time: < 100 ms
  • Stability control system: Available on quattro models
  • Traction control integration: Yes
  • Brake assist activation: Emergency braking detected by pedal speed
  • Wheel speed sensor type: Inductive

Maintenance and Repair

This section covers recommended maintenance intervals and common repair procedures for the Audi A6 brake system.

Maintenance Schedule
  • Brake fluid change interval: Every 30,000 miles or 2 years
  • Brake pad replacement interval: Every 30,000 to 50,000 miles
  • Rotor inspection interval: Every 15,000 miles
  • Brake hose inspection interval: Every 30,000 miles
  • Caliper service interval: Every 60,000 miles
  • Wheel bearing grease interval: Every 30,000 miles
Common Repairs and Issues
  • Warped front rotors: Common issue requiring resurfacing or replacement
  • Rear brake pad wear: More frequent due to weight distribution
  • ABS sensor failure: Often caused by corroded connectors
  • Brake fluid leaks: Typically from master cylinder or ABS unit
  • Spongy brake pedal: Indicates air in the system or worn master cylinder seals
  • Noise during braking: Usually due to worn pads or glazed rotors

Technical Diagrams and Schematics

This section provides visual references and schematics for understanding and servicing the Audi A6 brake system.

Brake System Layout
  • View of front and rear brake components
  • Hydraulic system circuit diagram
  • ABS control unit wiring schematic
  • Brake pedal and master cylinder assembly
  • Wheel speed sensor locations
  • Electronic control module connections
Component Identification
  • Front caliper exploded view
  • Rear brake assembly diagram
  • Brake fluid reservoir location
  • ABS sensor wiring harness
  • Brake rotor and hub assembly
  • Emergency brake cable routing

Brakes Specifications

Overview

Type
Disc brakes with dual-circuit system
Configuration
Front and rear disc brakes
Platform
Audi A6 C4 platform
Material
Front: Cast iron rotors, Rear: Drum-in-disc
Location
Front: Ventilated rotors, Rear: Solid rotors

Dimensions

Front Rotor Diameter
280 mm (11.0 in)
Front Rotor Thickness
28 mm (1.1 in)
Rear Rotor Diameter
245 mm (9.6 in)
Rear Drum Diameter
230 mm (9.1 in)
Rear Drum Width
50 mm (1.97 in)
Brake Pad Thickness
10 mm (0.39 in)
Wheel Cylinder Piston Diameter
27 mm (1.06 in)

Materials

Front Rotor
Cast iron
Rear Rotor
Cast iron
Brake Pads
Non-asbestos organic compound
Brake Calipers
Aluminum alloy
Brake Fluid
DOT 4 synthetic glycol-based

Features

Brake Types
  • Ventilated front discs
  • Solid rear discs
  • Dual-circuit hydraulic system
  • Vacuum-assisted servo
Cooling Features
  • Front rotor ventilation
  • Air ducting for rear brakes
  • Heat-resistant brake hoses
Electronic Brake Systems
  • Anti-lock braking system (ABS)
  • Electronic brakeforce distribution (EBD)
  • Brake assist
Pedal Features
  • Progressive pedal feel
  • Adjustable brake pedal
  • Pedal-mounted emergency brake
Rotor Features
  • Corrosion-resistant coating
  • Weight-optimized design
  • Precision-machined surfaces

Safety Features

Anti-Lock Braking
  • Four-wheel ABS
  • Electronic speed sensors
  • Hydraulic control unit
Emergency Brake
Mechanical parking brake with cable actuation
Brake Failure indication
  • Low brake fluid warning
  • Worn brake pad indicator
  • ABS system malfunction light
Heat Resistance
High-temperature brake fluid

Comfort Features

Noise Reduction
  • Pads with chamfered edges
  • Rotor wear indicators
  • Insulated brake hoses
Pedal Feel
Power-assisted with progressive action
Wear indicators
Audible and visual wear sensors
Fluid Maintenance
Reservoir with level sensor

Accessories

Brake Pads
  • Front: 2-piece assembly
  • Rear: 1-piece assembly
  • High-performance options available
Rotors
  • Factory replacement
  • Cross-drilled for cooling
  • Slotted for dust removal
Brake Fluid
  • DOT 4
  • DOT 5.1 compatible
  • Racing specifications available

Maintenance

Service interval
12,000 miles / 12 months
Service Items
  • Brake fluid check
  • Pad wear inspection
  • Rotor thickness measurement
  • Cable adjustment
  • Hose inspection
Maintenance Notes
Replace brake fluid every 24,000 miles / 24 months

Warranty

Parts
Miles: 36,000
Years: 3
Coverage: Brake components excluding wear items
Labor
Miles: 36,000
Years: 3
Coverage: Brake system repairs
Corrosion
Miles: Unlimited
Years: 12
Coverage: Brake system components
Roadside Assistance
Miles: Unlimited
Years: 4
Coverage: Brake system failures

Production Details

Manufacturer
Audi AG
Manufacturing Process
  • CNC machining
  • High-temperature treatment
  • Surface coating
  • Assembly and testing
Quality Control
inspection: 100% dimensional check
Testing: Functional and durability testing
Certification: ISO 9001:2015 compliant
Sustainability Practices
  • Recyclable materials
  • Low-emission production
  • Energy-efficient manufacturing
Production Metrics
Annual Output: Over 100,000 units
Defect Rate: <1%
Lead Time: 6-8 weeks

Service Information for Brakes Service

Maintenance and service requirements specific to the brake system

12,000
12
  • Inspect brake pads and rotors
  • Check brake fluid level
  • Test brake system function
  • Clean and lubricate brake hardware
  • Adjust parking brake

Standard maintenance interval

24,000
24
  • Replace brake fluid
  • Inspect brake hoses
  • Measure rotor thickness
  • Check ABS sensor function
  • Test parking brake efficiency

Recommended for average driving conditions

36,000
36
  • Replace front brake pads
  • Inspect and resurface rotors
  • Check caliper operation
  • Bleed brake system
  • Inspect master cylinder

Major service interval

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

What is the recommended brake pad thickness for the 1994-1997 Audi A6?

The recommended minimum brake pad thickness for the 1994-1997 Audi A6 is 3mm. Pads should be replaced if they are worn below this thickness to ensure optimal braking performance and safety.

Q2

What type of brake fluid should be used in the 1994-1997 Audi A6?

The 1994-1997 Audi A6 requires DOT 4 brake fluid. The system should be filled to the MAX mark on the reservoir, and the fluid should be replaced every 2 years or 30,000 miles, whichever comes first, to maintain braking efficiency.

Q3

What is the brake rotor thickness specification for the 1994-1997 Audi A6?

The minimum allowable brake rotor thickness for the 1994-1997 Audi A6 is 20.4mm for the front rotors and 8.4mm for the rear rotors. Rotors should be replaced if they are worn below these specifications or if they exhibit significant scoring or warping.

Q4

How often should the brake system be inspected on a 1994-1997 Audi A6?

The brake system should be inspected every 10,000 miles or during every routine service. This includes checking brake pad thickness, rotor condition, brake fluid level, and the integrity of brake lines and hoses.

Q5

What is the torque specification for the brake caliper bolts on the 1994-1997 Audi A6?

The brake caliper bolts on the 1994-1997 Audi A6 should be torqued to 30 Nm (22 ft-lbs) for the front calipers and 35 Nm (26 ft-lbs) for the rear calipers. Proper torque is critical to ensure safe and reliable brake operation.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

Audi A6 Brake System Service Manual

Coming Soon

Official service manual for the 1994-1997 Audi A6 brake system, including detailed procedures for inspection, maintenance, and repair.

Brake Fluid Replacement Guide

Coming Soon

Step-by-step guide for replacing brake fluid in the 1994-1997 Audi A6, including safety precautions and recommended tools.

Brake Pad and Rotor Replacement Tutorial

Coming Soon

Comprehensive tutorial for replacing brake pads and rotors on the 1994-1997 Audi A6, with torque specifications and alignment tips.

Audi Genuine Brake Parts Catalog

Coming Soon

Catalog of genuine Audi brake parts for the 1994-1997 A6, ensuring compatibility and optimal performance.

About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

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