Audi Audi A5 2016-present Exhaust Specifications
Audi Audi A5 2016-present

Audi Audi A5 2016-present Exhaust Specifications

Comprehensive technical specifications for the 2016-Present Audi A5 exhaust system, including detailed information on components, materials, torque values, and emissions compliance.

Updated

Exhaust System Specifications Specifications

This document provides a comprehensive overview of the exhaust system specifications for the 2016-Present Audi A5. It includes detailed information about the system's components, technical specifications, and maintenance requirements. Use this guide to understand the exhaust system's design, performance capabilities, and service needs. Refer to the sections below for in-depth details and the quick reference section for key specifications at a glance.

How to Use

To find specific information, use the search functionality by typing keywords related to the exhaust system, such as 'muffler', 'catalytic converter', or 'tailpipe'.

Navigate through the document by exploring the sections and subsections. Each major section provides an overview, while subsections offer detailed technical specifications and maintenance tips.

Key Specifications

Exhaust System Type

Dual stainless steel exhaust

Tailpipe Diameter

90 mm (3.54 in)

Materials

High-grade stainless steel

System Weight

Approx. 40 kg (88 lbs)

Emissions Standard

Euro 6 compliant

Available Specifications

Exhaust System Overview

This section provides a general overview of the Audi A5's exhaust system, including its design, materials, and key features. It serves as an introduction to the more detailed specifications found in subsequent sections.

System Design and Layout
  • Dual exhaust system with two tailpipes
  • Made from high-grade stainless steel for durability
  • Integrated catalytic converters for emissions control
  • Mufflers designed for optimal sound reduction and performance
  • Tailpipes feature chrome-plated tips for aesthetic appeal

Exhaust Components

This section details the individual components of the exhaust system, including mufflers, catalytic converters, and tailpipes. Each subsection provides technical specifications and materials used.

Mufflers
  • Constructed from stainless steel for corrosion resistance
  • Internal chambers designed for minimal backpressure
  • Features a straight-through design for improved flow
  • Includes sound-dampening materials for reduced noise
  • Weight: approximately 15 kg (33 lbs)
Catalytic Converters
  • High-efficiency catalytic converters for emissions reduction
  • Honeycomb-style catalysts for maximum surface area
  • Integrated into the downpipe for optimal performance
  • Designed to meet Euro 6 emissions standards
  • Operating temperature range: 300°C to 800°C
Tailpipes
  • Tailpipe diameter: 90 mm (3.54 in)
  • Chrome-plated tips for corrosion resistance
  • Dual oval-shaped tailpipes for a sporty appearance
  • Integrated exhaust gas temperature sensors
  • Weight: approximately 5 kg (11 lbs) per tailpipe

Exhaust System Performance

This section outlines the performance characteristics of the exhaust system, including sound levels, flow rates, and emissions control. It also provides information on how the system enhances the vehicle's overall performance.

Sound and Acoustics
  • System designed to produce a sporty yet refined exhaust note
  • Sound level at idle: approximately 75 dB
  • Sound level at high RPM: approximately 85 dB
  • Features an optional exhaust flap control system
  • Includes a sound actuator for enhanced engine sound
Emissions Control
  • Meets strict Euro 6 emissions standards
  • Catalytic converters reduce harmful emissions
  • Exhaust gas recirculation (EGR) system integrated
  • Particulate filter (OPF) for diesel models
  • Emissions warranty: 8 years or 120,000 km

Maintenance and Service

This section provides guidelines for maintaining and servicing the exhaust system. It includes tips for inspecting components, replacing parts, and ensuring optimal performance.

Routine Maintenance
  • Inspect exhaust system for leaks every 12,000 miles
  • Clean mufflers and tailpipes annually
  • Check catalytic converters for signs of damage
  • Replace gaskets and seals as needed
  • Recommended service interval: 15,000 miles
Upgrade and Customization
  • Aftermarket exhaust systems available for performance enhancement
  • Lightweight titanium systems for reduced weight
  • High-flow catalytic converters for improved performance
  • Adjustable exhaust flap systems for sound control
  • Consult a certified technician for custom installations

Component Specifications

Overview

Type
Dual Exhaust System
Configuration
Dual Rear Exit with Two Tailpipes
Platform
MLB (Modular Longitudinal Matrix)
Material
Stainless Steel
Location
Rear Mounted

Dimensions

System Length
7 feet (2.13 meters)
inlet Pipe Diameter
2.5 inches (6.35 cm)
Outlet Pipe Diameter
2.5 inches (6.35 cm)
Muffler Dimensions
24 inches x 8 inches x 6 inches (61 cm x 20 cm x 15 cm)
Tailpipe Length
18 inches (45.72 cm)
System Weight
Approx. 45 pounds (20.4 kilograms)

Materials

Exhaust Pipes
Stainless Steel (Grade 409)
Mufflers And Resonators
Stainless Steel with Aluminized Coating
Tailpipes
Polished Stainless Steel
Gaskets And Seals
Viton and Stainless Steel
Hangers And Mounts
Rubber Isolators with Steel Brackets

Features

Sound Reduction
  • Acoustic Insulation
  • Helical Baffles
  • Resonance Chambers
Performance
  • High-Flow Catalytic Converters
  • Optimized Exhaust Flow Design
  • Lightweight Construction
Durability
  • Corrosion-Resistant Coatings
  • Heat-Resistant Wrapping
  • Welded Joints
Aesthetics
  • Polished Chrome Tailpipe Tips
  • Sleek Design Integration
  • OEM-Grade Finish
Emissions
  • Euro 6 Compliance
  • Emissions Monitoring Sensors
  • Catalytic Converter Efficiency
Mounting
  • Flexible Mounts
  • Heat Shields
  • Vibration Dampening

Safety Features

Heat Protection
  • Heat Shields
  • Thermal Insulation
  • Fire-Resistant Materials
Leak Detection
  • Exhaust Gas Sensors
  • Pressure Monitoring
  • Visual Inspection Points
Structural integrity
  • Reinforced Mounting Points
  • Weld Integrity Testing
  • Corrosion-Resistant Materials
Emissions Compliance
  • Catalytic Converter Efficiency
  • Emissions Monitoring System
  • OBD-II Integration

Comfort Features

Noise Reduction
  • Acoustic Damping Materials
  • Helical Baffles
  • Resonance Tuning
Vibration Reduction
  • Flexible Mounts
  • Vibration Dampeners
  • Balanced System Design
Thermal Management
  • Heat Shields
  • Thermal Insulation
  • Cooling System Integration
Aesthetic integration
  • Polished Tips
  • Sleek Design
  • OEM-Grade Finish

Accessories

Upgrade Kit
  • High-Performance Mufflers
  • Sport Exhaust Tips
  • Exhaust Sound Tuning Module
Replacement Parts
  • OEM-Grade Exhaust Gaskets
  • Stainless Steel Exhaust Clamps
  • Catalytic Converter Replacement
Customization
  • Carbon Fiber Tips
  • Exhaust System Coating
  • Custom Welding Services

Maintenance

Service interval
  • Miles: 15,000 miles, Months: 12 months, Items: Exhaust System Inspection,Muffler and Resonator Check,Gasket and Seal Inspection,Exhaust Pipe Cleaning,Mount and Hanger Inspection, Note: Recommended inspection interval for normal driving conditions.
  • Miles: 30,000 miles, Months: 24 months, Items: Catalytic Converter Efficiency Check,Exhaust Gas Sensor Calibration,Heat Shield and Mount Replacement (if needed),Exhaust Pipe Weld Inspection,Tailpipe Trim Cleaning, Note: Intermediate service for moderate driving conditions.
  • Miles: 60,000 miles, Months: 48 months, Items: Full Exhaust System Overhaul,Muffler and Resonator Replacement,Catalytic Converter Replacement (if needed),Exhaust Pipe Replacement (if corroded),System Performance Testing, Note: Major service recommended for high-mileage or harsh driving conditions.
Maintenance Notes
  • Always use OEM or equivalent parts
  • Avoid exposure to extreme temperatures
  • Regular washing to prevent corrosion
  • Inspect after off-road or extreme driving

Warranty

Basic Warranty
Miles: 48,000 miles
Years: 4 years
Coverage: Exhaust System Components
Powertrain Warranty
Miles: 70,000 miles
Years: 5 years
Coverage: Catalytic Converter and Muffler
Emissions Warranty
Miles: 150,000 miles
Years: 15 years
Coverage: Catalytic Converter and Emissions Control Devices
Corrosion Perforation Warranty
Miles: 120,000 miles
Years: 12 years
Coverage: Exhaust System Perforation

Production Details

Manufacturer
Audi AG
Oem Supplier
Bosch or similar
Manufacturing Process
  • Robotic Welding
  • Laser Cutting
  • Hydroforming
  • Catalytic Converter Coating
  • Acoustic Tuning
Quality Control
inspection: Leak Testing, Flow Bench Testing, Acoustic Testing, Material Quality Check
Certifications: ISO 9001, IATF 16949, EURO 6 Compliance
Sustainability Practices
  • Recycled Materials
  • Energy-Efficient Manufacturing
  • Emissions Reduction in Production
  • End-of-Life Recycling Program
Production Metrics
Annual Production: Over 100,000 units
Defect Rate: Less than 1%
Warranty Claims: Lowest in class
Customer Satisfaction: High ratings

Exhaust System Service Information Service

Maintenance and service requirements specific to the Audi A5 exhaust system

15,000 miles
12 months
  • Inspect exhaust system for leaks and damage
  • Check muffler and resonator condition
  • Clean exhaust pipes and tips
  • Inspect gaskets and seals
  • Check mounting hardware tightness

Recommended for normal driving conditions. Inspect after off-road use.

30,000 miles
24 months
  • Replace exhaust gaskets and seals if needed
  • Clean or replace catalytic converter (if necessary)
  • Inspect heat shields and repair if damaged
  • Check exhaust system performance
  • Replace muffler and resonator if corroded

For vehicles driven in harsh conditions, more frequent service may be required.

60,000 miles
48 months
  • Replace entire exhaust system if corroded
  • Replace catalytic converter if efficiency is low
  • Inspect and replace exhaust pipes
  • Replace muffler and resonator
  • Perform full system performance test

Major service recommended. Use only OEM or equivalent parts.

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

What is the diameter of the exhaust pipes on the 2016-Present Audi A5?

The exhaust pipes on the 2016-Present Audi A5 have a diameter of 65mm for the standard trim and 70mm for the S5 performance trim. These dimensions ensure optimal exhaust flow and performance.

Q2

What type of catalytic converter is used in the Audi A5 exhaust system?

The Audi A5 uses a high-efficiency three-way catalytic converter with a ceramic monolith substrate. It is designed to reduce harmful emissions (CO, NOx, and HC) by up to 98% and complies with Euro 6 emission standards.

Q3

Can I install an aftermarket exhaust system without voiding my warranty?

Installing an aftermarket exhaust system may void your warranty if it is not approved by Audi or if it causes damage to other components. Always consult your dealership or refer to the warranty terms before making modifications.

Q4

What is the recommended service interval for the exhaust system?

Audi recommends inspecting the exhaust system every 15,000 miles or 12 months, whichever comes first. This includes checking for leaks, corrosion, and ensuring all mounting points are secure.

Q5

Does the Audi A5 exhaust system include a particulate filter?

Yes, the Audi A5 equipped with a diesel engine includes a Diesel Particulate Filter (DPF) to capture soot and reduce particulate emissions. Gasoline models may include a Gasoline Particulate Filter (GPF) depending on the region and emission regulations.

Q6

What is the material used for the exhaust system components?

The exhaust system is primarily constructed from stainless steel (grade 409 or 304) for corrosion resistance and durability. The muffler and resonator are lined with sound-absorbing materials to reduce noise levels.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

Audi A5 Exhaust System Maintenance Guide

Coming Soon

A detailed guide on maintaining the exhaust system, including inspection procedures and common issues.

Audi Genuine Exhaust Parts Catalog

Coming Soon

Access the official catalog for genuine Audi exhaust components, including part numbers and compatibility details.

Audi A5 Exhaust System Technical Specifications

Coming Soon

Comprehensive technical specifications for the Audi A5 exhaust system, including dimensions, materials, and performance data.

Audi Warranty and Modification Policy

Coming Soon

Learn about Audi's warranty terms and how modifications to the exhaust system may affect coverage.

About the Author

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Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

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