Audi Audi A5 2007-2016 Brake System Bolt Torque Specifications & Fastener Values
Audi Audi A5 2007-2016

Audi Audi A5 2007-2016 Brake System Bolt Torque Specifications

This page provides detailed torque specifications for brake components on the 2007-2016 (B8) Audi A5, including caliper bolts, rotor bolts, and other critical fasteners.

Updated

Important Information

Safety guidelines and reference information for proper torque application

Quick Reference Guide

ft-lbs → Nm
× 1.356
ft-lbs → kg-m
× 0.138
Nm → ft-lbs
× 0.738
in-lbs → ft-lbs
× 0.083

Common Torque Patterns

Star Pattern

Used for wheels and other circular bolt patterns

Star Pattern torque pattern diagram showing proper bolt tightening sequence
Cross Pattern

Used for gaskets and cover plates

Cross Pattern torque pattern diagram showing proper bolt tightening sequence
Sequential Pattern

Used for head bolts and other critical components

Sequential Pattern torque pattern diagram showing proper bolt tightening sequence

Common Mistakes to Avoid

Over-tightening

Exceeding the specified torque value can stretch or break fasteners, damage threads, or crack components.

Prevention:

Always use a calibrated torque wrench and follow specifications exactly.

Incorrect Torque Sequence

Tightening bolts in the wrong order can cause uneven pressure distribution and potential leaks or damage.

Prevention:

Follow the manufacturer's specified torque sequence pattern.

Dirty Threads

Dirt, rust, or old thread locker can affect torque readings and proper fastener tension.

Prevention:

Clean and inspect all threads before assembly. Use new thread locker if specified.

Reusing TTY Bolts

Torque-to-yield bolts are designed to stretch and must not be reused.

Prevention:

Always replace TTY bolts with new ones. They are single-use only.

Dry vs. Lubricated

Not accounting for whether torque specs are for dry or lubricated fasteners can lead to incorrect tension.

Prevention:

Check if specs are for dry or lubricated threads. Use specified lubricant when required.

Recommended Tools

Torque Wrench (1/4" Drive)

Range: 2-25 ft-lbs
Small fasteners, delicate components

Torque Wrench (3/8" Drive)

Range: 10-100 ft-lbs
Most common automotive fasteners

Torque Wrench (1/2" Drive)

Range: 30-250 ft-lbs
Large fasteners, wheels

Angle Gauge

Torque-to-yield (TTY) bolts

Torque Wrench Care

  • Calibrate annually or after 5,000 clicks
  • Store at lowest setting
  • Keep clean and lubricated

Search Specifications

Search by component name, bolt size, or description

Torque Calculator

Convert between different torque units

Brakes Caliper

Torque specifications for brake caliper and related components.

1

Brake Caliper Bolts

M12 x 1.75
Torque Value
81 ft-lbs (110 N·m)
Important Notes
These bolts secure the brake caliper to the mounting bracket. Ensure proper thread engagement before tightening. Check caliper movement after installation. *Note: This bolt size is an estimate and may vary.*
2

Brake Caliper Bleeder Screw

M10 x 1.0
Torque Value
7 ft-lbs (10 N·m)
Important Notes
Tighten the bleeder screw to the specified torque to prevent leaks and ensure proper operation. If the bleeder is aluminum, reduce torque to 5 ft-lbs (7 Nm). Do not overtighten.
3

Brake Hose Banjo Bolt

M10 x 1.0
Torque Value
22 ft-lbs (30 N·m)
Important Notes
This bolt secures the brake hose to the caliper. Use new sealing washers, do not over tighten as damage to the banjo bolt or caliper can occur. Ensure proper seating and fluid tightness.
4

Brake Pad Guide Pin Bolts

M8 x 1.25
Torque Value
15 ft-lbs (20 N·m)
Important Notes
These bolts secure the brake pad guide pins to the caliper bracket. Correct torque is crucial for proper pad movement. Do not overtighten. *Note: This bolt size is an estimate and may vary.*

Brakes Mounting Bracket

Torque specifications for the brake caliper mounting bracket.

1

Brake Caliper Mounting Bracket Bolts

M14 x 1.5
Torque Value
96 ft-lbs (130 N·m)
Important Notes
These bolts attach the caliper mounting bracket to the steering knuckle. Ensure proper alignment and thread engagement. *Note: This bolt size is an estimate and may vary.*

Brakes Rotor

Torque specifications for brake rotor retaining bolts.

1

Brake Disc/Drum Retaining Bolts

M8 x 1.25
Torque Value
81 ft-lbs (110 N·m)
Important Notes
These bolts secure the brake disc/drum to the hub. Tighten to specified torque to ensure rotor or drum is flush with the hub. *Note: This bolt size is an estimate and may vary.*

Abs System

Torque specifications for Anti-lock Braking System (ABS) components.

1

ABS Sensor Mounting Bolt

M6 x 1.0
Torque Value
7 ft-lbs (10 N·m)
Important Notes
These bolts secure the ABS sensor to the hub. Do not overtighten as sensor and mounting point can be damaged. *Note: This bolt size is an estimate and may vary. Value is a general suggestion.*

Troubleshooting Guide

Common issues, diagnostic steps, and prevention guidelines

Common Issues

Bolt stretching, stripped threads, uneven torque patterns

Loose Components

Symptoms:
  • Rattling or vibration noises
  • Visible movement in components
  • Uneven panel gaps
Solutions:
  • Clean threads and mounting surfaces
  • Replace damaged fasteners
  • Apply proper torque in sequence
  • Use thread locker if specified

Stripped Fasteners

Symptoms:
  • Unable to achieve proper torque
  • Fastener spins freely
  • Visible thread damage
Solutions:
  • Use thread repair kit if appropriate
  • Install thread insert (HeliCoil)
  • Replace component if threaded hole is damaged
  • Upgrade to higher grade fastener if recommended

Overtightened Components

Symptoms:
  • Cracked or deformed parts
  • Broken fasteners
  • Compressed gaskets or seals
Solutions:
  • Replace damaged components
  • Use new fasteners
  • Follow proper torque sequence
  • Verify correct torque specifications

Diagnostic Steps

Visual inspection, torque verification, thread assessment

1

Visual Inspection

Inspect the affected area for any visible signs of damage or wear

  • Check for cracks or deformation
  • Look for signs of excessive wear
  • Verify proper fastener installation
2

Torque Verification

Verify the torque applied to the fasteners

  • Check the torque wrench calibration
  • Verify the torque specification
  • Compare the applied torque to the specification
3

Thread Assessment

Assess the condition of the threads

  • Check for signs of thread damage
  • Verify the thread type and size
  • Check for proper thread engagement

Prevention Guidelines

Best practices, maintenance tips, tool care

Best Practices

  • Always follow the recommended torque specification
  • Use the correct type and size of fasteners
  • Verify the torque wrench calibration regularly

Maintenance Tips

  • Regularly inspect the affected area for signs of wear or damage
  • Replace damaged or worn-out components promptly
  • Keep the work area clean and organized

Tool Care

  • Regularly clean and maintain the torque wrench
  • Store the torque wrench in a dry and secure location
  • Verify the torque wrench calibration before each use

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

Why is it important to use the correct torque specifications for brake bolts?

Using the correct torque is crucial for brake safety. Under-torquing can cause bolts to loosen over time, leading to brake failure, while over-torquing can stretch or break bolts, also resulting in failure. Proper torque ensures the components are clamped together with the correct force, preventing movement and maintaining braking performance. For example, a loose caliper bolt can cause uneven braking and potentially complete brake loss.

Q2

What happens if I don't have a torque wrench?

While a torque wrench is highly recommended for brake work, if you don't have one, you should not proceed. A proper torque wrench and accurate torque specs are a necessity for the proper and safe installation of brake system components. It's best to borrow one, rent one, or purchase one from an auto parts store. Never attempt to guess torque values, as it is dangerous. Consider taking your vehicle to a professional if you don't have the tools, as improper torquing could lead to catastrophic brake failure.

Q3

Do these torque specs apply to all A5 models from 2007-2016?

Generally, these specifications are applicable to most 2007-2016 Audi A5 models with standard brake systems. However, it's always best to verify these values in your vehicle's specific repair manual or with a qualified mechanic, as some sport or performance models might have different specifications, especially with upgraded calipers or rotor sizes. An S5 for example might require higher specs than a standard A5.

Q4

How often should I check the torque on brake bolts?

It's a good practice to check the torque on brake bolts after any brake service, such as rotor, pad or caliper replacement, after approximately 50-100 miles, just to ensure they haven't loosened up from the bedding in of the new parts. It's also recommend to check them at least annually. A good practice is when you perform seasonal tire changes, to give the brakes a once over and check for the correct torque.

Environmental Considerations

Temperature, humidity, and seasonal effects on torque specifications

Temperature Effects

Includes: High Heat, Cold Weather, Thermal Cycling

Temperature can significantly impact torque values and fastener behavior

Cold Weather

Effects:
  • Increased material brittleness
  • Higher torque required due to thread contraction
  • Reduced thread lubricant effectiveness
Recommendations:
  • Allow components to warm to room temperature when possible
  • Consider using winter-grade thread lubricants
  • Check torque values more frequently during winter months

Hot Weather

Effects:
  • Thermal expansion of components
  • Decreased friction in threads
  • Accelerated lubricant breakdown
Recommendations:
  • Check torque when components are at normal operating temperature
  • Use temperature-resistant thread lockers
  • Consider re-torquing after heat cycles

Humidity and Corrosion

Covers: Rust Prevention, Salt Exposure, Moisture Control

Moisture and corrosion can affect fastener integrity and torque values

High Humidity

Effects:
  • Accelerated corrosion formation
  • Reduced friction coefficient
  • Potential thread seizing
Prevention:
  • Use corrosion-resistant fasteners
  • Apply appropriate anti-seize compounds
  • Maintain proper protective coatings

Salt Exposure

Effects:
  • Rapid corrosion development
  • Thread damage
  • Seized fasteners
Prevention:
  • Regular underbody washing
  • Use of sacrificial anodes where appropriate
  • Application of protective coatings

Seasonal Maintenance

Spring, Summer, Fall, and Winter maintenance schedules

Spring

  • Inspect for winter damage
  • Clean and protect exposed fasteners
  • Check torque on critical components

Summer

  • Monitor heat-affected components
  • Check expansion-related loosening
  • Inspect cooling system mounts

Fall

  • Prepare for winter conditions
  • Apply corrosion protection
  • Verify all fasteners are properly torqued

Winter

  • More frequent inspection of critical fasteners
  • Check for salt damage
  • Monitor suspension component torque

Related Resources

Tools, service procedures, and technical bulletins

Recommended Tools

Torque Wrench

A calibrated torque wrench is essential for accurately tightening brake components to the manufacturer's specifications.

  • Measures torque in Newton-meters (Nm)
  • Click-type or digital display for precise readings
Learn more

Socket Set

A comprehensive socket set with various sizes, including Torx and hex bits, is necessary for accessing all brake bolts.

  • Includes common sizes for brake components (e.g., 13mm, 15mm, 16mm)
  • Includes Torx and hex socket bits
Learn more

Brake Caliper Piston Tool

Used to compress the brake caliper piston back into the caliper bore to accommodate new brake pads.

  • Specific design to compress piston without damage
  • Variety of adapters to fit different brake systems
Learn more
Service Procedures

Front Brake Caliper Bolt Torque Procedure

Procedure for torquing the front brake caliper bolts on 2007-2016 Audi A5 models. Proper torque is critical for safety and braking performance.

  • Locate the front brake caliper guide pin bolts.
  • Using the correct socket, tighten the caliper guide pin bolts to 35 Nm (26 ft-lbs).
  • Use a torque wrench to confirm the correct torque specification
  • Repeat for other bolts
View full procedure

Rear Brake Caliper Bolt Torque Procedure

Procedure for torquing the rear brake caliper bolts on 2007-2016 Audi A5 models. Proper torque is critical for safety and braking performance.

  • Locate the rear brake caliper guide pin bolts.
  • Using the correct socket, tighten the caliper guide pin bolts to 35 Nm (26 ft-lbs).
  • Use a torque wrench to confirm the correct torque specification
  • Repeat for other bolts
View full procedure

Front Brake Caliper Carrier Bolt Torque Procedure

Procedure for torquing the front brake caliper carrier bolts on 2007-2016 Audi A5 models. Proper torque is critical for safety and braking performance.

  • Locate the front brake caliper carrier bolts.
  • Using the correct socket, tighten the carrier bolts to 125 Nm (92 ft-lbs).
  • Use a torque wrench to confirm the correct torque specification
  • Repeat for other bolts
View full procedure

Rear Brake Caliper Carrier Bolt Torque Procedure

Procedure for torquing the rear brake caliper carrier bolts on 2007-2016 Audi A5 models. Proper torque is critical for safety and braking performance.

  • Locate the rear brake caliper carrier bolts.
  • Using the correct socket, tighten the carrier bolts to 100 Nm (74 ft-lbs).
  • Use a torque wrench to confirm the correct torque specification
  • Repeat for other bolts
View full procedure
Technical Service Bulletins

Brake Caliper Bolt Corrosion Issues

2012-05-15

Some 2007-2012 Audi A5 models have experienced accelerated corrosion on brake caliper bolts, potentially leading to weakened clamping force.

2007-2012

Resolution: Inspect brake caliper bolts for corrosion. Replace corroded bolts with new, OEM parts, applying a thin layer of anti-seize compound. Ensure proper torque specifications are met during re-installation.

Brake Rotor and Caliper Bolt Torque Variation

2015-09-20

Reports of brake rotor and caliper bolts not being tightened to the specified torque during the manufacturing process on some 2013-2016 A5 models have been received.

2013-2016

Resolution: Carefully re-check all rotor bolts and caliper mounting bolts to the correct torque specification immediately after brake work has been completed. Ensure correct tightening sequence is used.

About the Author

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Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

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