Audi Audi A5 2007-2016 Body & Frame Bolt Torque Specifications

Correct torque is crucial for securing body panels and components properly. Under-tightening can cause parts to loosen, rattle, or even fall off, leading to damage and safety hazards. Over-tightening can strip threads, deform panels, or even break fasteners. Using the correct torque ensures the proper clamping force is applied for a secure and reliable connection.

Over-torquing can stretch or break the bolt, strip threads in the receiving panel or component, or cause damage by deforming the surrounding metal. This can lead to a weakened connection, requiring repair of the threads, or even replacement of the bolt and possibly the panel it was attached to. For example, over-tightening a fender bolt could cause a dent around the bolt hole and make proper alignment impossible.

You'll need a torque wrench that covers the range of torque values specified for your vehicle's body bolts. It's recommended to use a calibrated torque wrench for accuracy. Additionally, you'll need appropriate sockets or wrenches to fit the specific bolt heads. A set of extension bars can be helpful for reaching bolts in tight spaces. Always double-check the socket size is correct to avoid damaging the bolt or slipping with the wrench.

Yes, different body panels, such as the fenders, bumpers, doors, and hood, will often have different torque specifications. The manufacturer's service manual or reputable online resources will specify these values. For example, a bumper cover might require a lower torque setting than a hinge bolt for the hood or doors, due to material differences and load-bearing requirements.

Generally, it's advisable to replace body bolts if they are specified as torque-to-yield (TTY) or if they show any signs of damage, such as stretching, rust, or thread damage. For non-TTY bolts, careful inspection should be done prior to reusing them. Damaged or compromised bolts should always be replaced, as they may not provide the necessary holding power.