Audi Audi A4 2017-present Exhaust Specifications
Audi Audi A4 2017-present

Audi Audi A4 2017-present Exhaust Specifications

Detailed technical specifications and documentation for the 2017-Present Audi A4 exhaust system, including components, materials, torque values, and performance data.

Updated

Exhaust System Overview Specifications

This document provides a comprehensive overview of the exhaust system specifications for the 2017-Present Audi A4. It includes detailed technical information, key components, and performance metrics. Use this guide to understand the design, functionality, and maintenance requirements of the exhaust system. Refer to the sections below for specific details and use the quick reference section for easy access to key specifications.

How to Use

To find specific information, use the search functionality by typing keywords such as 'exhaust components' or 'performance metrics' in the search bar. This will help you quickly locate relevant sections and subsections.

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Key Specifications

Back Pressure

0.8 bar (11.6 psi)

Flow Rate

550 L/s

Emissions Standard

Euro 6 / ULEV

Material

High-strength stainless steel

Weight Reduction

10% lighter than previous models

Available Specifications

Exhaust System Components

This section details the key components of the Audi A4 exhaust system, including the exhaust manifold, downpipe, catalytic converter, and muffler. Each component is designed to optimize performance, reduce emissions, and minimize noise.

Exhaust Manifold
  • Constructed from high-strength stainless steel
  • Features a dual-scroll design for improved turbocharger efficiency
  • Equipped with heat shields to reduce thermal radiation
  • Designed for optimal flow and reduced back pressure
  • Compatible with both gasoline and diesel engines
Downpipe
  • Made from high-quality stainless steel for durability
  • Features a large-diameter design for increased flow
  • Includes a flex section to reduce stress and vibration
  • Designed to work seamlessly with the catalytic converter
  • Optional high-flow catalytic converter available

Exhaust System Performance

This section provides detailed performance metrics and specifications for the Audi A4 exhaust system. It includes information on back pressure, flow rate, and emissions compliance.

Performance Metrics
  • Back pressure: 0.8 bar (11.6 psi) maximum
  • Flow rate: 550 liters per second (L/s)
  • Emissions compliance: Euro 6 and ULEV standards
  • Noise level: 75 dB(A) at idle, 85 dB(A) at full throttle
  • Weight reduction: 10% lighter than previous models

Exhaust System Maintenance

This section outlines the maintenance requirements and recommendations for the Audi A4 exhaust system. Regular maintenance is essential to ensure optimal performance and longevity.

Recommended Maintenance
  • Inspect the exhaust system every 15,000 miles
  • Replace the catalytic converter every 100,000 miles
  • Check for leaks and damage to the exhaust manifold and downpipe
  • Clean the muffler and tailpipe annually
  • Replace worn-out gaskets and seals as needed

Component Specifications

Overview

Type
Dual Exhaust System
Configuration
Dual exhaust with two mufflers
Platform
MLB (Modular Longitudinal Matrix)
Material
Stainless Steel
Location
Rear-mounted

Dimensions

Exhaust Pipe Diameter
2.5 inches (63.5 mm)
Muffler Size
19 inches (483 mm) x 8 inches (203 mm) x 5 inches (127 mm)
Tailpipe Diameter
2.5 inches (63.5 mm)
Catalytic Converter Size
6 inches (152 mm) x 4 inches (102 mm) x 4 inches (102 mm)
Overall Length
88 inches (2235 mm)
System Weight
65 lbs (29.5 kg)

Materials

Exhaust Pipes
Stainless Steel (Grade 304)
Mufflers
Stainless Steel (Grade 409)
Catalytic Converter
Stainless Steel (Grade 410) with ceramic substrate
Tailpipe Tips
Stainless Steel (Grade 430) with chrome plating

Features

Performance
  • Reduced backpressure for increased power output
  • Optimized flow for improved engine efficiency
  • Lightweight design for better fuel economy
Sound
  • Sport-tuned exhaust note
  • Active noise cancellation integration
  • Variable exhaust valve system
Durability
  • Corrosion-resistant stainless steel construction
  • High-temperature resistant materials
  • Welded joints for durability
Aesthetics
  • Polished chrome-plated tailpipe tips
  • Integrated exhaust diffuser design
  • Flush-mounted exhaust outlets

Safety Features

Heat Protection
  • Heat shields for undercarriage protection
  • Insulated exhaust components near fuel tank
  • Temperature-resistant exhaust manifold
Emissions Control
  • Catalytic converter with oxygen sensor
  • Secondary air injection system
  • Emissions monitoring system
Leak Detection
Integrated exhaust gas recirculation (EGR) system

Comfort Features

Noise Reduction
  • Acoustic insulation in mufflers
  • Sound-dampening materials
  • Active noise cancellation system
Temperature Control
  • Cooling system integration
  • Exhaust heat management
  • Cabin heat shielding
Aesthetic integration
  • Matching exhaust tips with trim
  • Flush exhaust outlets with bumper
  • Aerodynamic diffuser design

Accessories

Optional Components
  • Performance exhaust upgrade
  • Stainless steel exhaust tip set
  • Exhaust system heat shield kit
Aftermarket Support
  • Compatibility with aftermarket catalytic converters
  • Approved performance mufflers
  • Exhaust tuning software
Appearance Packages
  • Carbon fiber exhaust tips
  • Black chrome exhaust finish
  • Sport exhaust system with valve control

Maintenance

Service interval
Every 15,000 miles (24,140 km) or 12 months
Items To inspect
  • Exhaust pipes for leaks or damage
  • Mufflers and catalytic converter for efficiency
  • Tailpipe tips for corrosion
  • Exhaust system mounts for wear
Replacement Schedule
  • Catalytic converter at 120,000 miles (193,121 km)
  • Mufflers at 80,000 miles (128,747 km)
  • Exhaust pipes at 100,000 miles (160,934 km)
Maintenance Notes
Inspect exhaust system during routine oil changes. Replace gaskets and seals as needed.

Warranty

Basic Warranty
Miles: 48,000 miles
Years: 4 years
Coverage: Exhaust system components
Powertrain Warranty
Miles: 70,000 miles
Years: 5 years
Coverage: Catalytic converter and muffler
Corrosion Perforation Warranty
Miles: 120,000 miles
Years: 12 years
Coverage: Exhaust system perforation
Emissions Warranty
Miles: 98,000 miles
Years: 8 years
Coverage: Catalytic converter and emissions control devices

Production Details

Manufacturer
Audi AG
Manufacturing Process
  • Robotically welded seams
  • Precision mandrel bending
  • High-temperature material forming
  • Catalytic converter substrate coating
Quality Control
inspection: Leak testing and acoustic analysis
Testing: Durability testing (salt spray, vibration, thermal cycling)
Certification: Compliance with EU and EPA emissions standards
Sustainability Practices
  • Recyclable stainless steel materials
  • Emissions reduction in manufacturing
  • Energy-efficient production processes
Production Metrics
Units Per Year: Over 100,000 units annually
Manufacturing Facility: Audi Hungaria Zrt., Győr, Hungary
Supplier Partners: Bosch, Faurecia, Tenneco Automotive

Service Information for Exhaust System Service

Maintenance and service requirements specific to the Audi A4 exhaust system

15,000 miles
12 months
  • Inspect exhaust system for leaks or damage
  • Check exhaust mounts and hangers
  • Verify catalytic converter efficiency
  • Clean exhaust system components if necessary

Conduct inspection during routine maintenance

30,000 miles
24 months
  • Replace exhaust system gaskets
  • Inspect muffler and tailpipe for corrosion
  • Check exhaust valve operation
  • Test emissions system performance

Use factory-approved replacement parts

60,000 miles
48 months
  • Replace catalytic converter if necessary
  • Inspect exhaust pipes for wear
  • Check muffler and resonator condition
  • Perform emissions system test

Special tools may be required for catalytic converter replacement

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

What is the exhaust system configuration for the 2017-Present Audi A4?

The 2017-Present Audi A4 features a dual exhaust system with a single tailpipe on each side. The system includes a catalytic converter, a resonator, and a muffler. The exhaust pipes are made of stainless steel, with a diameter of 60mm for the 2.0TFSI engine variant.

Q2

What is the recommended maintenance schedule for the exhaust system?

Audi recommends inspecting the exhaust system every 15,000 miles or annually, whichever comes first. Key checks include inspecting for leaks, corrosion, and ensuring all mounting brackets and hangers are secure. The catalytic converter should be checked for proper function during routine emissions testing.

Q3

Can I install an aftermarket exhaust system on my Audi A4?

While aftermarket exhaust systems are available, Audi strongly recommends using genuine OEM parts to maintain performance, emissions compliance, and warranty coverage. Aftermarket systems may void the warranty and could require recalibration of the engine control unit (ECU).

Q4

What are the torque specifications for the exhaust manifold bolts?

The exhaust manifold bolts on the 2017-Present Audi A4 2.0TFSI engine should be torqued to 25 Nm (18.4 lb-ft) in a crisscross pattern to ensure even pressure distribution. Always use a calibrated torque wrench and follow the manufacturer's service manual.

Q5

How do I identify a failing catalytic converter?

Symptoms of a failing catalytic converter include reduced engine performance, increased exhaust emissions, a sulfur-like smell, and the illumination of the check engine light. Diagnostic trouble codes (DTCs) such as P0420 (Catalyst System Efficiency Below Threshold) may also be present.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

Audi A4 Exhaust System Service Manual

Coming Soon

Official Audi service manual detailing exhaust system components, maintenance procedures, and troubleshooting steps.

Exhaust System Maintenance Guide

Coming Soon

Comprehensive guide on maintaining and inspecting the exhaust system, including common issues and solutions.

Genuine Audi Exhaust Parts Catalog

Coming Soon

Catalog of OEM exhaust components for the 2017-Present Audi A4, including part numbers and compatibility details.

Emissions Compliance and Testing

Coming Soon

Information on emissions standards, testing procedures, and how the exhaust system impacts compliance.

About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

ASE Master Certified Technician with over a decade of hands-on experience in automotive repair and diagnostics.

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