Audi Audi A4 2005-2008 Brakes Specifications
Audi Audi A4 2005-2008

Audi Audi A4 2005-2008 Brakes Specifications

Detailed technical specifications and service information for the 2005-2008 Audi A4 braking system, including rotors, calipers, pads, ABS, and torque values.

Updated

Brake System Overview Specifications

This document provides a comprehensive overview of the brake system specifications for the 2005-2008 Audi A4. It includes detailed information about components, maintenance, and key specifications. Use this guide to understand the braking system's technical aspects, perform routine maintenance, and reference key specifications quickly.

How to Use

To find specific information, use the search functionality by typing keywords related to the brake system. This will help you quickly locate relevant sections and details.

Navigate through the document by exploring the sections listed in the table of contents. Each section provides detailed information organized into subsections for easy access.

Key Brake Specifications

Front Brake Rotor Diameter

312 mm

Rear Brake Rotor Diameter

272 mm

Brake Pad Replacement Interval

30,000 - 50,000 miles

Brake Fluid Type

DOT 4

ABS System

Standard on all models

Available Specifications

Brake System Overview

The Audi A4 from 2005 to 2008 features a robust braking system designed for optimal performance and safety. This section provides an overview of the key components and their functions within the brake system.

Front Brake Components
  • Ventilated discs with a diameter of 312 mm
  • Floating calipers with piston count depending on the model
  • High-performance brake pads designed for consistency and durability
  • Stainless steel brake lines for enhanced durability
  • ABS sensors integrated into the wheel hubs
Rear Brake Components
  • Solid discs with a diameter of 272 mm
  • Floating calipers with a single piston setup
  • Standard brake pads suitable for everyday driving
  • Rear wheel ABS sensors for improved stability
  • Emergency brake assist integration

Brake Types and Configurations

The Audi A4 from 2005 to 2008 offers different brake configurations depending on the model and trim level. This section details the various types of brakes available and their specifications.

Base Model Brakes
  • Front discs: 312 mm ventilated
  • Rear discs: 272 mm solid
  • Standard brake pads with metallic composition
  • Single-piston rear calipers
  • ABS as a standard feature
Sport Model Brakes
  • Front discs: 320 mm ventilated
  • Rear discs: 278 mm solid
  • High-performance brake pads with ceramic composition
  • Dual-piston front calipers
  • Optional rear disc cooling

Maintenance and Servicing

Proper maintenance is crucial for the optimal performance of the brake system. This section outlines the recommended service intervals and procedures for the Audi A4 brakes.

Brake Pad Replacement
  • Front brake pads: Replace every 30,000 to 50,000 miles
  • Rear brake pads: Replace every 50,000 to 70,000 miles
  • Always replace pads in pairs to maintain even braking
  • Use Audi-approved brake pads for optimal performance
  • Inspect pads during routine services
Brake Rotor Maintenance
  • Inspect front rotors every 15,000 miles
  • Inspect rear rotors every 30,000 miles
  • Replace rotors if thickness is below 3 mm
  • Resurface rotors if warping is detected
  • Clean rotors when replacing pads
Brake Fluid Replacement
  • Replace brake fluid every 2 years or 30,000 miles
  • Use Audi-approved DOT 4 brake fluid
  • Bleed the brake system after fluid replacement
  • Check for fluid leaks during replacement
  • Dispose of old fluid responsibly

Brakes Specifications

Overview

Type
disc brakes front and rear
Configuration
dual-circuit system with diagonal split
Platform
Audi B7 platform
Material
cast iron and aluminum components
Location
front and rear axles

Dimensions

Front Rotor Diameter
12.3 inches (312 mm)
Rear Rotor Diameter
11.0 inches (280 mm)
Front Rotor Thickness
1.1 inches (28 mm)
Rear Rotor Thickness
0.8 inches (20 mm)
Brake Pad Thickness
0.4 inches (10 mm)
Rear Drum Diameter
10.2 inches (260 mm)
Master Cylinder Bore Diameter
1.0 inch (25.4 mm)
Parking Brake Diameter
8.7 inches (221 mm)

Materials

Rotors
cast iron
Brake Pads
semi-metallic
Calipers
aluminum alloy
Brake Hoses
reinforced rubber

Features

Front Brake Features
  • ventilated rotors
  • floating calipers
  • anodized protection
Rear Brake Features
  • solid rotors
  • fixed calipers
  • integral park brake
System Features
  • anti-lock braking system (ABS)
  • electronic brake distribution (EBD)
  • brake assist
Additional Features
  • electronic parking brake
  • automatic brake drying
  • fade compensation

Safety Features

ABS
standard
EBD
standard
Brake Assist
standard
Manual Brake Bias Adjustment
available

Comfort Features

Power Brake Servo
standard
Self Adjusting Brakes
standard
Dual Circuit Brake System
standard
Electronic Brake Features
standard

Accessories

Performance Accessories
  • high-performance brake pads
  • cross-drilled rotors
  • braided steel brake hoses
  • performance brake fluid
Replacement Accessories
  • OE-spec brake pads
  • OE-spec rotors
  • brake hardware kit
  • brake wear sensors
Upgrade Accessories
  • big brake kits
  • upgraded calipers
  • performance brake rotors
  • high-temperature brake fluid

Maintenance

Service interval
15,000 miles / 12 months
Service Items
  • brake pad inspection
  • rotor inspection
  • brake fluid check
  • parking brake adjustment
  • hose and line inspection
  • bleed brakes if necessary
Maintenance Notes
Replace brake pads when worn below 1/8 inch. Inspect rotors for warping or excessive wear. Check brake fluid level and condition.

Warranty

New Vehicle Warranty
Miles: 50,000 miles
Years: 4 years
Coverage: parts and labor
Wear Item Warranty
Miles: 24,000 miles
Years: 2 years
Coverage: brake pads and rotors
Corrosion Warranty
Miles: unlimited
Years: 12 years
Coverage: brake components
Accessories Warranty
Miles: 24,000 miles
Years: 2 years
Coverage: accessories and parts

Production Details

Manufacturer
Audi AG
Manufacturing Process
  • CNC machining of rotors
  • aluminum casting for calipers
  • assembly with OE specifications
  • quality control inspection
Quality Control
inspections: dimensional and functional testing
Certifications: ISO 9001:2015
Standards: DIN and SAE standards
Sustainability Practices
Use of recyclable materials, energy-efficient manufacturing processes
Production Metrics
High-volume production with precision tolerances, focus on reliability and durability

Service Information for brakes Service

Maintenance and service requirements specific to this component

15,000 miles
12 months
  • Inspect brake pads for wear
  • Check rotor thickness and surface condition
  • Test brake fluid for moisture content
  • Inspect brake hoses and lines
  • Bleed brakes if new fluid is installed

Replace brake pads if worn below 1/8 inch. Clean and lubricate brake hardware.

30,000 miles
24 months
  • Replace brake pads if necessary
  • Resurface or replace rotors if warped or worn
  • Inspect parking brake components
  • Check ABS sensor functionality
  • Test brake system for leaks

Use a brake lathe for resurfacing rotors. Replace rotors if thickness is below minimum specification.

60,000 miles
48 months
  • Replace brake fluid
  • Inspect and clean brake calipers
  • Lubricate brake sliders and pins
  • Check brake pedal feel and adjustment
  • Test emergency brake function

Use synthetic brake fluid meeting Audi specifications. Bleed system thoroughly after fluid replacement.

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

What is the recommended brake pad thickness for the 2005-2008 Audi A4?

The recommended minimum brake pad thickness for the 2005-2008 Audi A4 is 3mm. Below this thickness, the brake pads should be replaced to ensure optimal braking performance and safety.

Q2

What type of brake fluid is recommended for the 2005-2008 Audi A4?

Audi recommends using DOT 4 brake fluid for the 2005-2008 Audi A4. The brake fluid should meet the VW 501.14 specification. It is important to replace the brake fluid every 2 years or 30,000 miles, whichever comes first, to maintain braking efficiency.

Q3

What is the brake rotor thickness specification for the 2005-2008 Audi A4?

The minimum allowable brake rotor thickness for the 2005-2008 Audi A4 is 22mm for the front rotors and 10mm for the rear rotors. Rotors should be replaced if they are worn below these specifications or if they exhibit significant scoring or warping.

Q4

How often should the brake system be inspected on a 2005-2008 Audi A4?

Audi recommends inspecting the brake system every 10,000 miles or at least once a year. This includes checking brake pad thickness, rotor condition, brake fluid level, and the overall integrity of the brake lines and hoses.

Q5

What is the torque specification for the brake caliper bolts on the 2005-2008 Audi A4?

The torque specification for the brake caliper bolts on the 2005-2008 Audi A4 is 30 Nm (22 ft-lbs) for the front calipers and 35 Nm (26 ft-lbs) for the rear calipers. Proper torque is critical to ensure safe and reliable brake operation.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

Audi A4 Brake System Service Manual

Coming Soon

Official service manual detailing brake system maintenance, repair procedures, and specifications for the 2005-2008 Audi A4.

Brake Fluid Replacement Guide

Coming Soon

Step-by-step guide on how to properly replace brake fluid in the 2005-2008 Audi A4, including safety precautions and recommended tools.

Brake Pad and Rotor Replacement Tutorial

Coming Soon

Comprehensive tutorial on replacing brake pads and rotors for the 2005-2008 Audi A4, including torque specifications and alignment tips.

Audi Genuine Brake Parts Catalog

Coming Soon

Catalog of genuine Audi brake parts, including pads, rotors, and calipers, specifically designed for the 2005-2008 Audi A4.

About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

ASE Master Certified Technician with over a decade of hands-on experience in automotive repair and diagnostics.

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