Audi Audi A3 2004-2013 DQ200 Transmission Transmission Torque Specifications & Bolt Torque Values
Audi Audi A3 2004-2013

Audi Audi A3 2004-2013 DQ200 Transmission Torque Specifications

This page provides detailed torque specifications for all bolts related to the DQ200 7-speed direct-shift gearbox (DSG) transmission used in the 2004-2013 Audi A3. Includes torque values for valve body, mechatronics unit, case bolts and other components.

Updated

Important Information

Safety guidelines and reference information for proper torque application

Quick Reference Guide
ft-lbs → Nm
× 1.356
ft-lbs → kg-m
× 0.138
Nm → ft-lbs
× 0.738
in-lbs → ft-lbs
× 0.083

Common Torque Patterns

Star Pattern

Used for wheels and other circular bolt patterns

Star Pattern torque pattern diagram showing proper bolt tightening sequence
Cross Pattern

Used for gaskets and cover plates

Cross Pattern torque pattern diagram showing proper bolt tightening sequence
Sequential Pattern

Used for head bolts and other critical components

Sequential Pattern torque pattern diagram showing proper bolt tightening sequence

Common Mistakes to Avoid

Over-tightening

Exceeding the specified torque value can stretch or break fasteners, damage threads, or crack components.

Prevention:

Always use a calibrated torque wrench and follow specifications exactly.

Incorrect Torque Sequence

Tightening bolts in the wrong order can cause uneven pressure distribution and potential leaks or damage.

Prevention:

Follow the manufacturer's specified torque sequence pattern.

Dirty Threads

Dirt, rust, or old thread locker can affect torque readings and proper fastener tension.

Prevention:

Clean and inspect all threads before assembly. Use new thread locker if specified.

Reusing TTY Bolts

Torque-to-yield bolts are designed to stretch and must not be reused.

Prevention:

Always replace TTY bolts with new ones. They are single-use only.

Dry vs. Lubricated

Not accounting for whether torque specs are for dry or lubricated fasteners can lead to incorrect tension.

Prevention:

Check if specs are for dry or lubricated threads. Use specified lubricant when required.

Recommended Tools

Torque Wrench (1/4" Drive)

Range: 2-25 ft-lbs
Small fasteners, delicate components

Torque Wrench (3/8" Drive)

Range: 10-100 ft-lbs
Most common automotive fasteners

Torque Wrench (1/2" Drive)

Range: 30-250 ft-lbs
Large fasteners, wheels

Angle Gauge

Torque-to-yield (TTY) bolts

Torque Wrench Care

  • Calibrate annually or after 5,000 clicks
  • Store at lowest setting
  • Keep clean and lubricated

Search Specifications

Search by component name, bolt size, or description

Torque Calculator

Convert between different torque units

Transmission Mounting

Torque specifications for mounting the transmission to the vehicle.

1

Transmission Mounting Bolts

M12 x 1.75
Torque Value
33 ft-lbs (45 N·m)
Important Notes
Ensure transmission is properly aligned before tightening. Use new bolts if specified by the manufacturer.

Transmission Case

Torque specifications for the main transmission case components.

1

Transmission Case Bolts

M10 x 1.5
Torque Value
15 ft-lbs (20 N·m)
Important Notes
Tighten bolts in a criss-cross pattern to ensure even pressure.
2

Clutch Housing Bolts

M10 x 1.5
Torque Value
15 ft-lbs (20 N·m)
Important Notes
Tighten bolts in a criss-cross pattern to ensure even pressure.

Transmission Oil Pan

Torque specifications for the transmission oil pan.

1

Transmission Oil Pan Bolts

M6 x 1.0
Torque Value
7 ft-lbs (10 N·m)
Important Notes
Tighten bolts in a criss-cross pattern to ensure even pressure on the oil pan gasket or sealant. Use new bolts if specified by the manufacturer.

Transmission Drain Fill

Torque specifications for the transmission drain and fill plugs.

1

Transmission Drain and Fill Plugs

M18 x 1.5
Torque Value
22 ft-lbs (30 N·m)
Important Notes
Use a new sealing washer or O-ring on the plugs when reinstalling. Ensure proper thread engagement.

Mechatronic Unit

Torque specifications for the mechatronic unit.

1

Mechatronic Unit Mounting Bolts

M6 x 1.0
Important Notes
Tighten bolts initially to 8 Nm and then perform an additional 90-degree turn. Overtightening can damage the unit. Use new bolts if specified by the manufacturer.

Drive Axle

Torque specifications for the drive axle and CV joints.

1

Drive Axle/Half Shaft Bolts

M12 x 1.75
Torque Value
66 ft-lbs (90 N·m)
Important Notes
Ensure proper seating of the axle flange before tightening. Use new bolts if specified by the manufacturer.
2

CV Joint/Axle Nut

Special Application
Torque Value
148 ft-lbs (200 N·m)
Important Notes
This nut is specific to the application. Ensure proper torque and pin installation. Use new nut and cotter pin if specified by the manufacturer. Typically a castellated nut secured with a cotter pin.

Selector Shaft

Torque specifications for the gear selector shaft.

1

Gear Selector Shaft Bolt

M6 x 1.0
Torque Value
6.5 ft-lbs (10 N·m)
Important Notes
Ensure proper alignment of the selector arm before tightening. This is a critical bolt for proper shifting operation.

Bearing Retainer

Torque specifications for the input shaft bearing retainer plate.

1

Input Shaft Bearing Retainer Plate

M6 x 1.0
Torque Value
6.5 ft-lbs (10 N·m)
Important Notes
Tighten the bolts evenly to ensure the retainer plate sits flush and does not distort.

Troubleshooting Guide

Common issues, diagnostic steps, and prevention guidelines

Common Issues

Bolt stretching, stripped threads, uneven torque patterns

Loose Components

Symptoms:
  • Rattling or vibration noises
  • Visible movement in components
  • Uneven panel gaps
Solutions:
  • Clean threads and mounting surfaces
  • Replace damaged fasteners
  • Apply proper torque in sequence
  • Use thread locker if specified

Stripped Fasteners

Symptoms:
  • Unable to achieve proper torque
  • Fastener spins freely
  • Visible thread damage
Solutions:
  • Use thread repair kit if appropriate
  • Install thread insert (HeliCoil)
  • Replace component if threaded hole is damaged
  • Upgrade to higher grade fastener if recommended

Overtightened Components

Symptoms:
  • Cracked or deformed parts
  • Broken fasteners
  • Compressed gaskets or seals
Solutions:
  • Replace damaged components
  • Use new fasteners
  • Follow proper torque sequence
  • Verify correct torque specifications

Diagnostic Steps

Visual inspection, torque verification, thread assessment

1

Visual Inspection

Inspect the affected area for any visible signs of damage or wear

  • Check for cracks or deformation
  • Look for signs of excessive wear
  • Verify proper fastener installation
2

Torque Verification

Verify the torque applied to the fasteners

  • Check the torque wrench calibration
  • Verify the torque specification
  • Compare the applied torque to the specification
3

Thread Assessment

Assess the condition of the threads

  • Check for signs of thread damage
  • Verify the thread type and size
  • Check for proper thread engagement

Prevention Guidelines

Best practices, maintenance tips, tool care

Best Practices

  • Always follow the recommended torque specification
  • Use the correct type and size of fasteners
  • Verify the torque wrench calibration regularly

Maintenance Tips

  • Regularly inspect the affected area for signs of wear or damage
  • Replace damaged or worn-out components promptly
  • Keep the work area clean and organized

Tool Care

  • Regularly clean and maintain the torque wrench
  • Store the torque wrench in a dry and secure location
  • Verify the torque wrench calibration before each use

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

Why is using the correct torque specifications so important?

Using the correct torque specifications for your DQ200 transmission bolts is critical to ensure proper clamping force. Under-torquing can lead to bolts loosening over time, causing leaks, vibrations, or even component failure. Over-torquing can stretch or break bolts, damage threads, or deform the transmission housing, potentially requiring costly repairs. Always use a calibrated torque wrench and consult the factory service manual for precise values.

Q2

What happens if I accidentally over-torque a bolt?

If you over-torque a bolt on your DQ200 transmission, the bolt, threads or transmission casing could be damaged. You should carefully inspect for signs of damage like stretching, cracks, or deformed surfaces. It's highly recommended to replace the affected bolt and possibly the mating component. In some cases, you may need to use a thread repair kit or seek professional help to rectify the issue.

Q3

Can I reuse transmission bolts?

While some bolts might be reusable, it's generally recommended to replace torque-to-yield (TTY) bolts and fasteners after they have been loosened. TTY bolts are designed to stretch during tightening, and they may lose their clamping force if reused. Bolts on the DQ200 transmission, such as those for the mechatronic unit, should ideally be replaced when removed to ensure reliable assembly.

Q4

Should I use threadlocker on transmission bolts?

Generally, threadlocker is not required on the main transmission housing bolts if using the correct torque specs. However, it can be used in specific applications per the factory service manual. For the DQ200, if threadlocker is specified by the manufacturer for a specific bolt, like some smaller internal bolts, then use the recommended type and torque. Refer to the service manual to determine if it's needed.

Q5

Do torque specs differ for different models or years within the 2004-2013 Audi A3 range?

While the DQ200 transmission was used across a range of years, it is always best practice to consult the specific service manual for your vehicle. Minor variations in bolt material or design may mean a slightly different torque value for your specific model year and engine combination. Always verify in your manual to be safe.

Environmental Considerations

Temperature, humidity, and seasonal effects on torque specifications

Temperature Effects

Includes: High Heat, Cold Weather, Thermal Cycling

Temperature can significantly impact torque values and fastener behavior

Cold Weather

Effects:
  • Increased material brittleness
  • Higher torque required due to thread contraction
  • Reduced thread lubricant effectiveness
Recommendations:
  • Allow components to warm to room temperature when possible
  • Consider using winter-grade thread lubricants
  • Check torque values more frequently during winter months

Hot Weather

Effects:
  • Thermal expansion of components
  • Decreased friction in threads
  • Accelerated lubricant breakdown
Recommendations:
  • Check torque when components are at normal operating temperature
  • Use temperature-resistant thread lockers
  • Consider re-torquing after heat cycles

Humidity and Corrosion

Covers: Rust Prevention, Salt Exposure, Moisture Control

Moisture and corrosion can affect fastener integrity and torque values

High Humidity

Effects:
  • Accelerated corrosion formation
  • Reduced friction coefficient
  • Potential thread seizing
Prevention:
  • Use corrosion-resistant fasteners
  • Apply appropriate anti-seize compounds
  • Maintain proper protective coatings

Salt Exposure

Effects:
  • Rapid corrosion development
  • Thread damage
  • Seized fasteners
Prevention:
  • Regular underbody washing
  • Use of sacrificial anodes where appropriate
  • Application of protective coatings

Seasonal Maintenance

Spring, Summer, Fall, and Winter maintenance schedules

Spring

  • Inspect for winter damage
  • Clean and protect exposed fasteners
  • Check torque on critical components

Summer

  • Monitor heat-affected components
  • Check expansion-related loosening
  • Inspect cooling system mounts

Fall

  • Prepare for winter conditions
  • Apply corrosion protection
  • Verify all fasteners are properly torqued

Winter

  • More frequent inspection of critical fasteners
  • Check for salt damage
  • Monitor suspension component torque

Related Resources

Tools, service procedures, and technical bulletins

Recommended Tools

Torque Wrench

A calibrated torque wrench is essential for tightening bolts to the specified torque values. It should have a range suitable for the DQ200 transmission bolts.

  • Click-type or digital torque wrench
  • Accurate within +/- 3% of specified torque
  • Range suitable for 10-60 Nm
Learn more

Socket Set

A comprehensive socket set with various sizes, including those for bolts on the DQ200 transmission. Hex (Allen) and Torx sockets will also be required.

  • Metric sizes
  • Includes standard and deep sockets
  • 6-point sockets for better grip
Learn more

Extension Bars

Extension bars in various lengths to reach recessed bolts on the transmission.

  • Various lengths
  • Robust construction
  • Allows access to hard-to-reach areas
Learn more

Universal Joint (Swivel)

A universal joint adapter for the socket wrench to access bolts at an angle.

  • Allows angled socket operation
  • Durable construction
  • Secure connection
Learn more
Service Procedures

Mechatronic Unit Bolt Tightening

Procedure for tightening the bolts securing the Mechatronic unit to the DQ200 transmission housing.

  • Locate all the Mechatronic unit mounting bolts.
  • Using the correct socket, initially tighten all bolts by hand, ensuring they are uniformly seated.
  • Set the torque wrench to the specified initial torque value (typically 8 Nm).
  • Tighten all bolts in a criss-cross pattern to ensure even pressure.
  • Set the torque wrench to the final torque value (typically 16 Nm) plus 90 degrees.
  • Tighten all bolts in a criss-cross pattern to the final torque specification.
  • Recheck all bolt torques after assembly.
View full procedure

Transmission Housing Bolt Tightening

Procedure for tightening the bolts joining the two halves of the DQ200 transmission housing.

  • Locate all the transmission housing bolts.
  • Using the correct socket, initially tighten all bolts by hand, ensuring they are uniformly seated.
  • Set the torque wrench to the specified initial torque value (typically 10 Nm).
  • Tighten all bolts in a criss-cross pattern to ensure even pressure.
  • Set the torque wrench to the final torque value (typically 45 Nm).
  • Tighten all bolts in a criss-cross pattern to the final torque specification.
  • Recheck all bolt torques after assembly.
View full procedure

Oil Drain Plug Tightening

Procedure for tightening the oil drain plug on the DQ200 transmission.

  • Locate the transmission oil drain plug.
  • Using the correct socket, initially tighten the plug by hand, ensuring it is uniformly seated and the washer is in place.
  • Set the torque wrench to the specified torque value (typically 30 Nm).
  • Tighten the plug to the final torque specification.
  • Ensure no leaks after the oil change.
View full procedure
Technical Service Bulletins

DQ200 Mechatronic Unit Bolt Loosening

2011-06-15

Some instances of Mechatronic unit bolt loosening were observed. This bulletin provides updated torque specifications and tightening procedures.

2004-2010

Resolution: Tighten the Mechatronic unit bolts using the updated torque procedure (16 Nm + 90 degrees).

Transmission Housing Bolt Over-tightening

2008-03-20

This bulletin addresses the issue of over-tightening transmission housing bolts that may cause damage. Provides correct procedure to prevent damage.

2004-2008

Resolution: Use a calibrated torque wrench, and follow the tightening procedure to avoid damage (45Nm).

DQ200 Oil Leakage from Drain Plug

2012-09-10

This bulletin addresses instances of oil leakage from the transmission drain plug due to improper tightening. Correct torque is necessary to prevent leaks.

2004-2013

Resolution: Use a new washer and tighten the drain plug to the correct specification of 30Nm.

About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

ASE Master Certified Technician with over a decade of hands-on experience in automotive repair and diagnostics.

Facebook Contact
15+ Years
Experience
500+ Guides
Guides
50+ Makes
Vehicles
1000+ Solutions
Solutions

Diagnostic

Specialized in advanced diagnostic techniques using modern scan tools and oscilloscopes.

Repair

Expert in both traditional mechanical repairs and modern vehicle systems.

Additional Expertise

Documentation

Created over 500 detailed repair guides and technical documents.

Training

Conducted technical training sessions and contributed to repair databases.

Certifications & Research

Certifications

  • ASE Master Technician Certification
  • Advanced Diagnostic Specialist
  • Hybrid/Electric Vehicle Systems
  • Performance Tuning Expert

Research & Community

Actively researches emerging technologies and contributes to automotive forums.

Legal Disclaimer

Important information about using this content

Always refer to your vehicle's service manual and take appropriate safety precautions when performing any maintenance or repairs.

General Information
The information provided on this website is for general informational purposes only. While we strive to maintain accuracy in our content, all specifications, procedures, and technical information should be verified against your vehicle's official service manual or with the manufacturer directly.
Warranty & Liability

The content on this website is provided "as is" without any representations or warranties, express or implied. We make no representations or warranties regarding the accuracy, completeness, or availability of the information.

We shall not be liable for any direct, indirect, special, or consequential damages arising from the use of information on this website.

Technical Information
  • All specifications, including torque values, fluid capacities, and maintenance procedures, should be verified against your vehicle's factory service manual.
  • Vehicle specifications and procedures may vary by model year, trim level, and region.
  • Always follow the manufacturer's recommended procedures and safety precautions.
  • Working on vehicles can be dangerous. Always take proper safety precautions and use appropriate safety equipment.
  • If you're unsure about any procedure, consult a qualified professional mechanic.
Intellectual Property
All content, including text, images, and specifications, is protected by copyright and other intellectual property laws. Any unauthorized use or reproduction is prohibited.

© 2025 Audi Specs. All rights reserved.

Privacy Policy Terms of Service